Name: how ready-mixed concrete is delivered
Uploaded: 2024-11-07T14:48:34.000Z
Duration: 1 min 26 s
Channel: JoVE

Beton, der an einer zentralen Stelle vorbereitet und dann in LKWs zur Baustelle geliefert wird, um dort eingebracht zu werden, wird als Transportbeton oder vorgemischter Beton bezeichnet. Es gibt ihn in drei Arten: Mittelbeton, LKW- oder Transitbeton und Schrumpfbeton.
Der zentral gemischte Beton wird in der Anlage dosiert und vollständig gemischt. Anschließend wird es in einem Rührfahrzeug mit einer Drehzahl von 2 bis 6 U/min zum Einsatzort transportiert.
Bei LKW-Misch- oder Transitbeton werden die Zutaten in der Anlage dosiert und im LKW mit einer Drehzahl von 4 bis 16 U/min gemischt, entweder während des Transports oder kurz vor dem Entladen des Betons auf der Baustelle.
Schrumpfbeton wird in der Anlage teilweise gemischt und im Lkw vollständig gemischt, wobei er auf dem Weg zur Baustelle zwischen 4 und 16 U/min rotiert.
Transportbeton gewährleistet eine gleichmäßige Qualität durch kontrollierte Dosierung, verwendet Rührfahrzeuge, um Entmischungen zu vermeiden, und ist für den Einsatz auf überfüllten Baustellen oder wenn Beton zeitweise benötigt wird, anpassbar.
Gemäß den ASTM-Richtlinien sollte der Mischer des Lkw 300 Umdrehungen nicht überschreiten, um eine Entmischung zu vermeiden, und der Beton muss innerhalb von 90 Minuten nach Beginn des Mischens platziert werden.

transportbeton

Ready Mixed Concrete

Transportbeton, auch als Fertigbeton bekannt, wird in einer zentralen Anlage hergestellt und dann mit Lastwagen zu den Baustellen transportiert, wo er zum Einbau bereitsteht. Diese Betonarten werden in werksgemischte, fahrzeuggemischte und schrumpfgemischte (“shrink-mixed” -Verfahren aus den USA) Betonsorten unterteilt. Werksgemischter Beton wird vollständig in einer Anlage hergestellt und in Fahrmischer mit einer Geschwindigkeit von 2 bis 6 U/min zur Baustelle transportiert. Bei fahrzeuggemischtem Beton hingegen werden die Zutaten in der Anlage dosiert, aber im LKW mit einer Geschwindigkeit von 4 bis 16 U/min vermischt, entweder während des Transports oder unmittelbar vor dem Entladen des Betons. Schrumpfgemischter Beton wird hergestellt, indem die Zutaten in Chargen gemischt und im Werk teilweise vermischt werden und dann während des Transports zur Baustelle im LKW mit einer Geschwindigkeit von 4 bis 16 U/min vollständig vermischt werden.


 Transportbeton wird häufig anstelle von Beton vor Ort gemischt, da dies seine Vorteile hat, wie z. B. eine bessere Gleichmäßigkeit durch kontrollierte Dosierung, die Möglichkeit, Entmischung während des Transports in Mischfahrzeugen zu vermeiden, die Eignung für überfüllte Baustellen und Projekte, die kleine und periodische Betongüsse erfordern. Die Richtlinien ASTM C 94-05 schreiben vor, dass der Beton entladen werden muss, bevor der Fahrmischer 300 Umdrehungen abgeschlossen hat oder innerhalb von 90 Minuten nach Beginn des Mischens, um die Qualität des Betons sicherzustellen.

Transportbeton

Beton, der an einer zentralen Stelle vorbereitet und dann in LKWs zur Baustelle geliefert wird, wo er eingebracht werden kann, wird als Fertigbeton oder Beton bezeichnet.

Education

Lehre

JoVE Core

Civil Engineering

Bauingenieurwesen

Unit 1

Einheit 1

Mixing, Placing and Curing Concrete 

Mischen, Einbauen und Nachbehandeln von Beton

KEY TERMS AND CONCEPTS

ZENTRALE BEGRIFFE UND KONZEPTE

how ready-mixed concrete is delivered

Ready-mixed concrete is prepared at a centralized plant and then delivered by truck to a construction site. It arrives ready for placement, which makes it different from concrete mixed entirely on site.

Ready-mixed concrete includes three main forms: central-mixed, truck-mixed, and shrink-mixed. Central-mixed concrete is fully mixed at the plant and carried to the site in agitator trucks. These trucks rotate at 2 to 6 rpm, which helps keep the concrete in motion during transport.

Truck-mixed concrete is batched at the plant but mixed inside the truck. The mixing can happen during transit or just before the concrete is discharged. In this type, the truck rotates at 4 to 16 rpm.

Shrink-mixed concrete is also batched at the plant, but it is only partly mixed there. The truck finishes the mixing while traveling to the site, and it also rotates at 4 to 16 rpm. Ready-mixed concrete is often chosen instead of on-site mixing because controlled batching improves uniformity, agitator trucks help prevent segregation during transport, and it works well for congested sites and for small, intermittent pours.

ASTM C 94-05 gives a time limit for handling this material. The concrete must be discharged before the truck mixer completes 300 revolutions or within 90 minutes from the start of mixing. These limits help protect concrete quality.

How Ready-Mixed Concrete Is Delivered

mixing concrete

Concrete Mixer Types and Capacity

Concrete mixing creates a uniform blend of cement, aggregates, and paste. The goal is to coat the aggregates evenly with cement paste. Mixers used for this job are usually grouped into two main types: batch mixers and continuous mixers. Batch mixers handle one load at a time. They mix the materials thoroughly, discharge the batch, and then receive the next one. Continuous mixers work differently. They take in a steady flow of ingredients, mix them at a constant rate, and discharge the concrete...

mixing time

Concrete Mixer Charging and Timing

Concrete mixer charging and timing are key to making a uniform concrete mix with the needed strength. Mixing begins only after all ingredients are inside the mixer. The usual charging order starts with 10% of the water, then the solid materials are added steadily, followed by 80% of the water. The last portion of water is added later, within the first quarter of the total mixing period. The minimum mixing time depends on mixer capacity. Mixers with up to 1 cubic yard of capacity need at least...

ready mixed concrete

Ready-mixed concrete is prepared at a centralized plant and then delivered by truck to a construction site. It arrives ready for placement, which makes it different from concrete mixed entirely on site. Ready-mixed concrete includes three main forms: central-mixed, truck-mixed, and shrink-mixed. Central-mixed concrete is fully mixed at the plant and carried to the site in agitator trucks. These trucks rotate at 2 to 6 rpm, which helps keep the concrete in motion during transport. Truck-mixed...

pumped concrete

Concrete Pumping for Hard-to-Reach Sites

Concrete pumping moves large amounts of concrete through pipes to places that are hard to reach. It is used for sites such as deep foundation pits and other inaccessible locations. The system includes a hopper, a pump, and pipelines that carry the concrete to the placement point. Direct-acting pumps use a piston to move the concrete. Concrete enters the pump through the inlet valve by gravity and by suction created as the piston moves. The forward movement of the piston then pushes the...

placing concrete

Concrete Placement Methods and Compaction

Concrete placement methods focus on keeping the mix in a uniform shape and position. The concrete is placed as close as possible to its final location to reduce segregation, which is the separation of ingredients. It is then fully compacted to remove trapped air. The next layer is added while the layer below is still plastic, or soft enough to shape. The rate of placing and compacting concrete is kept equal. Concrete is laid in uniform layers, and hand shoveling is avoided. Moving concrete...

vibrating concrete

Concrete Compaction with Vibrators

Concrete compaction with vibrators helps newly poured concrete settle inside formwork and around reinforcement bars. The goal is to remove trapped air pockets and create a dense concrete mass. Mechanical vibration is a key part of that process. One common method uses an internal vibrator, also called a poker vibrator or immersion vibrator. It is quickly inserted through the full depth of the fresh concrete and slightly into the layer below, which is still in a plastic state. The vibrator is...

shotcrete

Shotcrete for Vertical and Overhead Surfaces

Shotcrete is a concrete spraying method used on vertical and overhead surfaces. It uses mortar or small aggregate concrete with a high cement content. The material is sprayed at high velocity, and the impact helps compact it so it can cling without sagging. Builders place shotcrete in layers until it reaches about 4 inches thick. The quality depends strongly on the operator’s skill in managing the nozzle. Careful nozzle control helps the material land evenly and build up properly. Shotcrete...

preplaced aggregate concrete

Concrete Placement for Tight Spaces

Preplaced aggregate concrete is used when a construction site is hard to reach. The process starts by wetting gap-graded coarse aggregates. This helps remove dirt from the stones. The aggregates are then placed in the form and compacted. Next, a mortar mix is pumped under pressure through slotted pipes to fill the spaces between the aggregates. The mortar usually contains Portland cement, pozzolan, fine aggregates, water, and a fluidizing aid. The pozzolan reduces bleeding and segregation and...

finishing concrete

Concrete Surface Finishing Steps

Concrete surface finishing begins right after the concrete has been placed and consolidated. The first step is screeding, which levels the surface by removing extra material until it is even with the top of the formwork. A screed is a straight edge used for this leveling step. After screeding, a bull float or darby is used to smooth the surface further. These tools help lower high spots, fill low areas, and push larger aggregate particles deeper into the concrete. This preparation should...

curing of concrete

How Curing Improves Concrete Strength

Curing helps concrete gain strength after it has set. It keeps the concrete moist and at the right temperature so cement hydration can continue. Hydration is the process where cement reacts with water in the water-filled capillary pores and forms the products that fill spaces in the paste. Dry air can interrupt this process by pulling water from the concrete surface. Concrete with a water-cement ratio below 0.5 can also lose water through self-desiccation, which means internal water is used up...

curing methods

Concrete Curing for Moisture Retention

Concrete curing for moisture retention helps fresh concrete keep the water it needs as it hardens. For members with a small surface-to-volume ratio, the forms are often oiled and moistened before the concrete is placed. These forms may stay in place for a long time to reduce moisture loss. If the form material can be wetted, it can also be kept damp. When forms are removed early, the concrete member is moistened and then covered with polythene sheets. Large horizontal concrete surfaces in dry...

accelerated curing of concrete

How Concrete Gains Strength Faster

Concrete can gain strength faster when heat and extra moisture speed up cement hydration. This faster hydration helps the concrete build early strength sooner than normal curing. The process is used when quicker hardening is needed after casting. One common method is steam curing. Concrete products may move through a chamber on a conveyor belt, or they may be encased in plastic so steam at atmospheric pressure can circulate around them. Steam curing starts with moist curing for about 3 to 5...

key terms and concepts

Learn how ready-mixed concrete is batched, mixed, and transported in trucks, plus the three types and the time limits used to protect quality.

How Ready-Mixed Concrete Is Delivered | JoVE K12

JoVE Core Civil Engineering provides a foundational exploration of essential construction materials in civil engineering, focusing on bricks, stones, steel, wood, and concrete through easy-to-understand animated videos. This collection covers the properties, manufacturing processes, and practical applications of these materials. Additionally, the accompanied science-in-action videos demonstrate the research experiments performed in laboratories.

civil engineering

How Ready-Mixed Concrete Is Delivered

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