Name: cement hydration heat and strength gain
Uploaded: 2024-09-12T16:16:35.000Z
Duration: 1 min 29 s
Channel: JoVE

התגובה של מלט עם מים לייצור מוצרי הידרציה משחררת חום, המכונה חום של הידרציה.
בתחילה, ייצור החום הוא מהיר בשל הידרציה של aluminates ו silicates במלט. ירידה פתאומית באה לאחר שמוצרי הידרציה מצפים סיליקטים, ואז עלייה הדרגתית כאשר הסיליקטים הנותרים מגיבים לאחר המסת הציפוי, ולאחר מכן ירידה ובסופו של דבר התייצבות ככל שההידרציה מאטה.
התרכובות במלט תורמות לחום ההידרציה שלו; C3A תורם הכי הרבה, ו- C2S תורם הכי פחות.
עבור מלט פורטלנד, כחמישים אחוז מכלל החום משתחרר בין יום לשלושה ימים, כשבעים וחמישה אחוזים בשבעה ימים, וכמעט תשעים אחוז בשישה חודשים.
C-S-H שנוצר במהלך הידרציה של סיליקטים במלט תורם לחוזקו.
בהתחשב בשונות בחוזק של מלט מיובש עם הזמן, הידרציה של C3S תורמת יותר להתפתחות הכוח במהלך ארבעת השבועות הראשונים, בעוד הידרציה של C2S תורמת לכוח שנצבר לאחר מכן.
עם זאת, עד כשנה, הידרציה של C3S ו- C2S תורמת באותה מידה לעלייה בכוח.
לעומת זאת, ההידרציה של C3A ו-C4AF תורמת מעט לחוזק.

לא הוכרז על ניגוד עניינים.

חוזק וחום הידרציה

Strength and Heat of Hydration

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הידרציה של צמנט היא תגובה אקסותרמית שבה חום נוצר כאשר הצמנט עובר הידרציה. חום הידרציה זה הוא קריטי לפיתוח החוזק של הצמנט. הקצב שבו החום זה נוצר משפיע על עליית הטמפרטורה, כאשר רוב החום משתחרר בשלב המוקדם של תהליך ההידרציה, כמחציתו במהלך שלושת הימים הראשונים וכ-75% במהלך השבוע הראשון.

חום ההידרציה עבור כל תרכובת בצמנט הוא משמעותי; לדוגמה, טריקלציום אלומינאט (C_3A) וטריקלציום סיליקט (C_3S) תורמים בעיקר לתהליך זה. טבלה 1 מסכמת את חום ההידרציה עבור תרכובות צמנט כמו C_3S, C_2S, C_2A ו-C_4A. התאמת הפרופורציות של תרכובות אלו יכולה לשלוט בקצב ובכמות הכוללת של החום שמשתחרר במהלך תהליך ההידרציה של הצמנט.

טבלה 1. חום הידרציה עבור תרכובות צמנט


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<table style="text-align: center;" border="1">
 <tbody>
 <tr>
 <td>תרכובת</td>
 <td>חום הידרציה (J/kg)</td>
 </tr>
 <tr>
 <td>C_3A</td>
 <td>867</td>
 </tr>
 <tr>
 <td>C_3S</td>
 <td>502</td>
 </tr>
 <tr>
 <td>C_4AF</td>
 <td>419</td>
 </tr>
 <tr>
 <td>C_2S</td>
 <td>260</td>
 </tr>
 </tbody>
</table>
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ההתפתחות של חוזק המלט שעבר הידרציה מושפעת בעיקר מתרכובות טריקלציום סיליקט (C_3S) ודיקלציום סיליקט (C_3S). ה-C_3S תורם באופן משמעותי לחוזק במהלך ארבעת השבועות הראשונים לאחר ההידרציה, בעוד ש-C_2S משחק תפקיד חשוב יותר בהגברת החוזק לטווח הארוך, במיוחד לאחר השנה הראשונה. לאחר שנה, שתי התרכובות, כאשר מתחשבים בהן לפי משקל (מסה עבור מסה), תורמות באופן שווה לחוזק הכולל של המלט.

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התגובה של מלט עם מים לייצור מוצרי הידרציה משחררת חום, המכונה חום של הידרציה.
בתחילה, ייצור החום מהיר בגלל ...

Education

JoVE Core

Civil Engineering

הנדסה אזרחית

Unit 1

יחידה 1

Introduction to Concrete

מבוא לבטון

KEY TERMS AND CONCEPTS

מונחים ומושגים מרכזיים

cement hydration heat and strength gain

Cement hydration produces heat and builds strength at the same time. Hydration is an exothermic reaction, which means it releases heat as cement reacts with water. That heat of hydration is a key part of how cement develops strength.

Most of the heat is released early in the process. About half is given off in the first three days, and about 75% is released in the first week. The rate of heat release also affects how much the temperature rises during hydration.

Some cement compounds contribute more heat than others. Tricalcium aluminate, or C3A, and tricalcium silicate, or C3S, are the main contributors. Table 1 shows the heat of hydration for C3A, C3S, C4AF, and C2S. Their values are 867 J/kg, 502 J/kg, 419 J/kg, and 260 J/kg, respectively. By changing the amounts of these compounds, it is possible to control both the rate and the total heat released.

Strength development depends mostly on tricalcium silicate, C3S, and dicalcium silicate, C2S. C3S is important for early strength during the first four weeks after hydration. C2S becomes more important for long-term strength gain, especially after the first year. After one year, both compounds contribute equally to cement strength on a mass-for-mass basis.

Cement Hydration Heat and Strength Gain

concrete

Concrete Materials and Reinforcement

Concrete is a major construction material used in buildings, bridges, airfields, highways, dams, and silos. It is valued for strength, durability, and versatility in many structural designs. A concrete mix usually includes Portland cement, coarse gravel, fine sand, and water. Concrete can be mixed by hand or made at industrial plants with computer control. The mix has aggregates and a paste made from water and Portland cement. This paste coats the aggregates. Through hydration, a chemical...

portland cement

How Portland Cement Is Made

Portland cement is the main binding material in concrete. It is made from finely ground ingredients that include lime, iron, silica, and alumina. These materials give cement the properties it needs to hold concrete together. The raw ingredients come from several common natural sources. Lime is obtained mainly from limestone, marble, marl, seashells, and clays. Those same clays can also supply iron and alumina. Silica is sourced from sand, chalk, and bauxite. Making Portland cement starts by...

hydration of cement

Cement Setting and Strength Formation

Cement setting and strength formation begin when water is added to cement particles. The main reaction is called hydration. During hydration, the anhydrous cement compounds react with water and form new solids that help harden the material. Hydration can happen by two main paths: through-solution and topochemical. In through-solution, anhydrous compounds dissolve into their parts, hydrates form in the liquid, and then they come out of a supersaturated solution. In topochemical hydration,...

strength and heat of hydration

Cement hydration produces heat and builds strength at the same time. Hydration is an exothermic reaction, which means it releases heat as cement reacts with water. That heat of hydration is a key part of how cement develops strength. Most of the heat is released early in the process. About half is given off in the first three days, and about 75% is released in the first week. The rate of heat release also affects how much the temperature rises during hydration. Some cement compounds...

fineness of cement

How Cement Particle Size Changes Behavior

Cement particle size changes how cement behaves in concrete. Finer cement has more surface area, so hydration starts faster at the particle surface. This affects the rate of hardening and also influences workability, gypsum requirement, and long-term behavior. Cement fineness is usually described by its specific surface area. This is the total surface area of cement particles per unit mass, and it is often measured in square meters per kilogram. Several methods can be used to determine it,...

setting time of cement

Cement Initial and Final Set

Cement setting time describes how cement paste changes from a plastic state to a solid state. This change matters in construction because it sets the window for placing, compacting, and finishing concrete. The first stage is called the initial set. At that point, the paste becomes unworkable. The next stage is the final set. By then, the paste has solidified completely, and further handling can no longer change its shape. Cement strength is still very low at this stage because hydration of...

soundness of cement

Cement Expansion Tests for Soundness

Cement soundness is the ability of cement paste to keep its volume after it sets. If cement is unsound, it can expand later and damage a structure. This problem can come from free lime, magnesia, and calcium sulfate in the cement. Free lime hydrates very slowly. As it reacts, it can expand and cause unsoundness. It is also hard to detect because it intercrystallizes with other compounds in the cement structure. Magnesia can also react with water. It forms crystals that may disrupt the cement...

strength of cement

Cement Strength Tests and Standards

Cement strength is measured with standard tests that use mortar, not neat cement paste. Cement paste alone is hard to shape into specimens that give consistent and reliable results. For that reason, the test samples are usually made with cement and sand. For compressive strength, ASTM C 109-05 uses a cement-sand mix ratio of 1:2.75 and a water/cement ratio of 0.485. The mixture is cast into 2-inch cubes and cured in saturated lime water at 23°C until testing. This method measures how well the...

types of cement i

Portland Cement Grades and Uses

Portland cement comes in several grades with different properties and uses. Its chemical composition and hydration behavior help determine how it performs in concrete. These differences matter in general construction, fast repairs, large structures, and places where sulfate exposure is a concern. Type I, or Ordinary Portland Cement, is the common choice for general construction. It is used when special properties are not required. This type has moderate sulfate resistance and moderate heat of...

types of cement ii

Special Portland Cements for Durability

Special Portland cements are made for specific building needs, such as added durability, color, or lower cracking risk. One major example is Portland blast-furnace cement. It is made by blending Portland cement clinker with granulated blast-furnace slag, which makes up about 25 to 65 percent of the cement by weight. Portland blast-furnace cement sets at about the same rate and has about the same fineness as ordinary Portland cement, which is Type I cement. Its early strength is lower, but it...

pozzolans

Pozzolans in Stronger Concrete Mixes

Pozzolans are siliceous or aluminous materials used with Portland cement to improve concrete performance. They react with the calcium hydroxide formed during cement hydration. This reaction helps increase strength and durability. The usefulness of a pozzolan is measured by its pozzolanic activity. One common test is the strength activity index from ASTM C 618-93. It compares the compressive strength of cement mixtures made with and without pozzolan. Fly ash is a common artificial pozzolan. It...

key terms and concepts

Learn how cement hydration releases heat, raises temperature, and drives strength gain. See how C3A, C3S, and C2S affect early and long-term strength.

Cement Hydration Heat and Strength Gain | JoVE K12

JoVE Core Civil Engineering provides a foundational exploration of essential construction materials in civil engineering, focusing on bricks, stones, steel, wood, and concrete through easy-to-understand animated videos. This collection covers the properties, manufacturing processes, and practical applications of these materials. Additionally, the accompanied science-in-action videos demonstrate the research experiments performed in laboratories.

civil engineering

Cement Hydration Heat and Strength Gain

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