Name: protecting mortar during weather changes
Uploaded: 2024-09-12T16:16:29.000Z
Duration: 1 min 21 s
Channel: JoVE

寒い時期には、モルタルの準備に急速硬化セメントが使用されます。それにお湯が加えられ、モルタルの温度が華氏40度から120度の間に置かれるまで保たれます。
華氏32度未満の温度の場合、石積みユニットとセメントバッグは隆起したプラットフォームに保管され、耐水性シートで覆われ、スペースヒーターを使用して加熱されます。
砂の凍結は、電気毛布やヒートパイプを使用して砂を加熱することで防ぎます。
さらに、風速が時速15マイルを超える場合、作業現場で防風林が提供されます。
作業の終わりには、凍結を防ぐために、石積みの壁を断熱毛布で24時間覆います。
暑い時期には、石積みユニット、砂、セメント袋、迫撃砲設備は直射日光から保護されます。
モルタル装置を水で洗い流し、モルタル混合物に冷水を追加し、石積みユニットを敷設する前に事前に濡らすことは、暑い天候の石積みで実践されています。
作業の最後に、フォグスプレーが石積みに適用され、耐候性の膜で覆われて太陽から保護します。

寒冷および高温の気候条件での石積み

寒冷な気候では、石積み工事では、モルタルが硬化前に凍結しないように注意が必要です。凍結すると、強度と防水性が大幅に弱まる可能性があるためです。モルタルの温度は、適切な水分補給と硬化を促すために 15.56 ～ 26.67 °C に維持する必要があります。4.44 °C 未満では、モルタルの水を加熱する必要がありますが、高温はモルタルの圧縮強度と接着強度を低下させる可能性があるため、48.89 °C を超えてはなりません。

その他の重要な実践には、石積みユニットと砂を乾燥した状態に保ち、凍結温度から保護すること、加熱した砂を使用してモルタルを最適な温度に保つこと、タイプ III セメントを使用して硬化を早めることが挙げられます。モルタルは冷却を防ぐために少量ずつ混ぜ、石工の作業場は風から保護し、必要に応じて加熱する必要があります。新しく敷設した石積みは、少なくとも 1 日間は凍結から保護する必要があり、雨や雪から保護するために表面を覆う必要があります。

暑い天候では、モルタルが急速に乾燥しないようにすることが課題です。モルタルが過度に水分を吸収するのを防ぐため、石積みユニットは使用前に湿らせる必要がある場合があります。石積みユニット、モルタル材料、作業場を日陰にしておくと、この問題に対処しやすくなります。多くの場合、石積みは霧吹きで処理され、その後、耐候性膜で覆われて、一日の終わりに日光から保護されます。

寒い時期には、モルタルの準備に急速硬化セメントが使用されます。それにお湯が加えられ、モルタルの温度が40度から...

masonry-in-cold-and-hot-weather-conditions

Education

JoVE Core

Civil Engineering

土木工学

Unit 1

ユニット1

Masonry

組積造

KEY TERMS AND CONCEPTS

主要用語と概念

Masonry in Cold and Hot Weather Conditions

protecting mortar during weather changes

Masonry work changes in cold and hot weather because mortar must stay at the right temperature and moisture level. If mortar freezes before it cures, its strength and watertightness can drop. For proper hydration and curing, mortar should stay between 60°F and 80°F.

When the weather is below 40°F, the water used for mortar must be heated. The water should not exceed 120°F, because very hot water can reduce compressive strength and bond strength. Masonry units and sand should also stay dry and protected from freezing. Heated sand can help keep the mortar near the best temperature.

Cold-weather work also calls for Type III cement, which cures faster. Masons should mix mortar in small batches so it does not cool too much before use. Workstations should be shielded from wind and heated when needed. Newly laid masonry must be protected from freezing for at least one day. Surfaces should also be covered to block rain and snow.

Hot weather creates the opposite problem, because mortar can dry too fast. Masonry units may need to be dampened before use so they do not pull too much water from the mortar. Keeping the units, mortar ingredients, and work area in the shade also helps. At the end of the day, masonry is often given a fog spray and then covered with weather-resistant membranes to protect it from sunlight.

Protecting Mortar During Weather Changes

composite masonry walls

Bonding and Materials in Composite Masonry

Composite masonry walls use two or more wythes, or vertical layers, of masonry to form one unified wall. The wythes may use the same material or different masonry materials. They are joined to work together as a single structure. These wythes can be bonded in several ways. Builders may use mortar-filled collar joints, grouted spaces, or rigid metal ties with reinforcement. Masonry header units can also connect the layers, but this method is rare. Metal ties are often preferred because they...

masonry cavity walls

Masonry Cavity Walls and Moisture Control

Masonry cavity walls use two wythes, or layers, with a hollow space between them. The outer and inner wythes are linked only by corrosion-resistant metal ties. This design helps manage water and improve wall performance. When rainwater passes through the outer wythe, it moves down through the cavity. Flashing catches the water and directs it toward weep holes, where it can leave the wall. The inner wythe often has damp-proofing on the cavity side. This layer also works as an air barrier. The...

masonry loadbearing walls

How Masonry Walls Support Buildings

Masonry load-bearing walls support floors and roofs and carry those loads down to the foundation. They are built from brick, stone, or concrete masonry units. These walls rely on compressive strength, which means they can resist pushes from above very well. Masonry walls may be reinforced or unreinforced, depending on the building needs. They carry dead loads and live loads while using working stresses that stay below the materials' ultimate strength. That safety margin helps the structure...

masonry curtain walls

Masonry Curtain Walls and Support Systems

Masonry curtain walls use brick or stone veneer as an exterior cladding system. The veneer is supported by the building structure, so the wall can be both attractive and functional. Two main construction methods are used for these walls. One method builds the masonry units in place through traditional layering. The other uses prefabricated panels that are assembled on the ground and then lifted into position. In traditional construction, steel shelf angles attached to the spandrel beam carry...

posttensioned masonry walls

How Masonry Walls Gain Extra Strength

Post-tensioned masonry walls gain extra strength from high-strength steel rods or flexible tendons. These tensioning elements are anchored to the foundation and run vertically through the wall. In some walls, they sit inside the cores of the masonry units. In others, they are placed between the masonry wythes, or layers. The wall is built first with the tensioning elements already in place. After the mortar cures fully, the wall is tightened. Steel rods are tensioned by turning nuts against...

cavity drainage and flashings in masonry walls

cavity-drainage-and-flashings-in-masonry-walls

Moisture Control in Masonry Cavity Walls

Masonry cavity walls use a gap between two wythes, or wall layers, to help control moisture. The cavity is usually at least 2 inches wide, and it may contain insulation. Even with insulation, a clear space of at least 1 inch is kept so water can drain away. Some walls also use a continuous drainage mat to reduce the needed space while still moving moisture out. Weep holes are another key part of cavity drainage. These openings sit at the base of the cavity and let collected water escape. They...

thermal insulation in masonry walls

Masonry Wall Insulation Options

Masonry wall insulation can be placed on the outside, inside the wall, or on the interior surface. The best choice depends on the climate, the building design, and whether the wall is being built new or retrofitted. In hot, dry climates, masonry can help smooth indoor temperatures by absorbing heat during the day and releasing it at night. In many other climates, extra insulation is needed to improve thermal resistance. One common exterior method is an Exterior Insulation and Finish System, or...

expansion and contraction in masonry walls

expansion-and-contraction-in-masonry-walls

Masonry Wall Joints for Temperature and Moisture

Masonry walls change size slightly as temperature and moisture change. Builders account for this movement so the wall does not crack or shift out of place. Thermal movement is usually easy to measure and plan for. Moisture movement is harder to predict. New clay masonry units often absorb water and expand over time in normal outdoor conditions. New concrete masonry units behave differently. They usually shrink as they lose extra moisture gained during production. These opposite changes make...

movement joints in buildings

How Buildings Handle Structural Movement

Buildings are designed to handle movement from temperature changes, moisture changes, and structural deflection. If these changes are ignored, they can cause visible damage or even unsafe conditions. Movement joints give building materials room to move without creating distress. Working joints are the simplest type. They are placed during construction and help materials cope with change as the building goes up. Shingled roofs and wood bevel siding are common examples because they can move with...

types of building separation joints

Building Joints for Movement and Stability

Building separation joints help large or complex buildings move in a controlled way. They split a structure into smaller, separate units. This reduces stress when the building shifts under different forces. The joints are grouped into three main types: volume-change joints, settlement joints, and seismic separation joints. Volume-change joints handle expansion and contraction caused by temperature changes and moisture changes. They are placed where the building mass has discontinuities,...

efflorescence in masonry

Stopping White Salt Crystals on Masonry

Efflorescence is the white, fluffy crystal layer that can form on masonry walls. It happens when water-soluble salts in brick, stone, concrete, or mortar are dissolved by water and carried to the surface. When the water evaporates, the salts are left behind as a powdery deposit. New efflorescence is often seen soon after construction. In many cases, it can be cleaned with water and a brush. It may also fade over time as rain leaches salts out of the masonry surface. If efflorescence appears...

mortar joint deterioration in masonry

Repairing Damaged Mortar Joints in Masonry

Mortar joints in masonry can break down when water collects in them and freezes. The repeated freezing and thawing makes the water expand and shrink. That process creates cracks in the joints and can spread damage over time. As the mortar worsens, pieces may spall, or break off from the joint surface. Loose masonry units can follow, and the wall becomes weaker. Damaged joints also let moisture move into the wall, which adds to the problem. Good construction helps protect mortar joints. Using...

masonry in cold and hot weather conditions

Masonry work changes in cold and hot weather because mortar must stay at the right temperature and moisture level. If mortar freezes before it cures, its strength and watertightness can drop. For proper hydration and curing, mortar should stay between 60°F and 80°F. When the weather is below 40°F, the water used for mortar must be heated. The water should not exceed 120°F, because very hot water can reduce compressive strength and bond strength. Masonry units and sand should also stay dry and...

masonry paving

Masonry Paving Materials and Base Layers

Masonry paving uses bricks, stones, and concrete masonry units to create durable walking and driving surfaces. These materials are selected for their shape, color, strength, and resistance to abrasion and weathering. Masonry units can be used in different paving setups depending on the site and the load they must carry. Some paving systems are installed dry on a thin sand layer over a gravel base. Others are set in mortar or asphalt on a concrete slab. For areas with heavy vehicular loads, a...

key terms and concepts

Learn how cold and hot weather affect masonry mortar, from heating materials and using Type III cement to shading, dampening, and fog spraying.

Protecting Mortar During Weather Changes | JoVE K12

JoVE Core Civil Engineering provides a foundational exploration of essential construction materials in civil engineering, focusing on bricks, stones, steel, wood, and concrete through easy-to-understand animated videos. This collection covers the properties, manufacturing processes, and practical applications of these materials. Additionally, the accompanied science-in-action videos demonstrate the research experiments performed in laboratories.

civil engineering

Protecting Mortar During Weather Changes

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