This single-center, retrospective observational study was conducted in the Department of Anesthesiology at The First People's Hospital of Kunshan, Affiliated Kunshan Hospital of Jiangsu University, Kunshan, Jiangsu, China. Clinical records of patients who underwent elective unilateral video-assisted thoracic surgery (VATS) between June 2022 and August 2025 were reviewed to compare bronchial blocker placement in the lateral and supine positions. The study was conducted in accordance with institutional guidelines for human research and was approved by the Institutional Review Board of The First People's Hospital of Kunshan (approval number: 2026-03-019-H00-K01). The requirement for written informed consent was waived because only de-identified clinical data were analyzed. All patient information was anonymized before data extraction and analysis.
Patient screening and eligibility assessment
The institutional thoracic surgery database was searched to identify all patients who underwent VATS between June 2022 and August 2025. Operative records and anesthesia documentation were reviewed to confirm the use of one-lung ventilation and lung isolation with a bronchial blocker inserted through a single-lumen endotracheal tube. A list of potentially eligible patients was exported, and each case was assigned a unique study identification number. The total number of patients screened and the reasons for exclusion were documented, and the consecutive inclusion of eligible patients throughout the study period was verified.
Eligible patients were aged ≥18 years at the time of surgery, had an American Society of Anesthesiologists (ASA) physical status classification of I–III, and underwent elective unilateral VATS under general anesthesia30. Eligibility also required complete perioperative anesthesia records, bronchoscopy reports, intraoperative monitoring data, and postoperative follow-up information. Patients were excluded if preoperative airway assessment indicated a predicted or documented difficult airway, including severe restriction of cervical mobility, limited mouth opening, Mallampati class IV airway anatomy, or other conditions likely to complicate airway management. Additional exclusion criteria included previous major tracheal, bronchial, or pulmonary surgery that could alter normal airway anatomy; emergency surgery; and lung isolation using a double-lumen tube or another device instead of a bronchial blocker. Patients with missing intraoperative records, incomplete bronchoscopy documentation, unavailable postoperative outcome data, or substantial data inconsistencies were also excluded.
Two investigators independently reviewed all remaining records to verify eligibility. Discrepancies were resolved by consensus after review of the original electronic medical records, and the final study cohort was established after eligibility verification. Figure 1 summarizes patient screening, exclusions, final cohort inclusion, positioning-strategy classification, bronchial blocker placement, fiberoptic verification, and outcome assessment.
Patients were categorized according to their position at the time of bronchial blocker placement, as documented in the anesthesia records. The lateral group comprised patients in whom the bronchial blocker was placed after positioning in the surgically required lateral decubitus position. The supine group comprised patients in whom the bronchial blocker was placed in the conventional supine position before repositioning for surgery. Both positioning strategies were used throughout the study period as part of routine clinical practice. The group assignment reflected the positioning strategy documented in the anesthesia records rather than a randomized allocation. The available study documentation did not specify a uniform selection algorithm or establish the extent to which anesthesiologists' preferences, patient characteristics, surgical procedures, or calendar periods influenced strategy selection. Consequently, selection bias related to these factors could not be excluded.
Extracted patient characteristics included age, sex, body mass index, ASA physical status, smoking history, and major comorbidities. Preoperative pulmonary function parameters were recorded when available. Perioperative data included the operative side, surgical procedure type, anesthetic technique, duration of surgery, and identity of the attending anesthesiologist responsible for bronchial blocker placement. Baseline variable completeness was verified before outcome assessment. All direct patient identifiers were removed, and a dedicated study database was created using anonymized records. Quality-control checks were completed before database locking, and the final analytical dataset was locked before statistical analysis.
Preoperative preparation and anesthesia induction
Before anesthesia induction, patients were confirmed to have fasted for at least 8 h. Preoperative imaging studies, pulmonary function tests, laboratory findings, and anesthesia records were reviewed. The planned operative side and target bronchus for bronchial blocker placement were verified. Standard monitoring included continuous electrocardiography, pulse oximetry, noninvasive blood pressure monitoring, capnography, and temperature monitoring. At least one peripheral intravenous catheter was inserted, and intravenous fluids were administered in accordance with institutional practice. Fiberoptic bronchoscopy equipment, the bronchial blocker system, airway rescue equipment, and emergency medications were prepared before induction.
General anesthesia was induced with intravenous propofol and an opioid analgesic, either sufentanil or remifentanil, selected according to patient characteristics and anesthesiologist preference. Succinylcholine was administered to facilitate tracheal intubation. Loss of consciousness and adequate jaw relaxation were confirmed before airway instrumentation. An appropriately sized single-lumen endotracheal tube was inserted under direct or video-assisted laryngoscopy. Successful tracheal intubation was confirmed using continuous capnography, and bilateral lung ventilation was verified by auscultation and observation of chest expansion. The endotracheal tube was secured to prevent displacement during subsequent patient positioning.
General anesthesia was maintained with intravenous or inhalational anesthetic agents according to institutional thoracic anesthesia practice. Additional opioids were administered as needed to maintain adequate analgesia, and cisatracurium besylate was administered as required to maintain neuromuscular blockade during surgery. During one-lung ventilation, volume-controlled ventilation was used with a tidal volume of 6 mL/kg predicted body weight and a positive end-expiratory pressure (PEEP) of 5 cm H₂O. The fraction of inspired oxygen (FiO₂) was initially set at 1.0, and the respiratory rate was adjusted to maintain clinically acceptable carbon dioxide levels. Ventilator settings were subsequently individualized according to oxygenation, airway pressure, and surgical requirements. Oxygen saturation, end-tidal carbon dioxide concentration, airway pressure, heart rate, and blood pressure were continuously monitored throughout the procedure.
All bronchial blocker placements were performed by attending anesthesiologists with independent experience in thoracic anesthesia and fiberoptic bronchoscopy. The distribution of operators was comparable between the study groups. The same type of 9-Fr disposable bronchial blocker was used for all included procedures. Before insertion, the integrity and functionality of the bronchial blocker were verified, and the bronchoscope and bronchial blocker were lubricated in accordance with institutional practice. Suction equipment and oxygen supplementation devices were prepared before initiating one-lung ventilation.
Bronchial blocker placement in the lateral-position group
In the lateral-position group, anesthesia induction, single-lumen tracheal intubation, and bronchial blocker placement were performed in the surgically required lateral decubitus position. The rationale was to establish the airway and lung isolation in the final surgical position, thereby avoiding a subsequent supine-to-lateral transition after blocker placement. Safety precautions included preoperative airway screening to exclude predicted or documented difficult airways, preparation of airway rescue equipment and emergency medications before induction, and continuous monitoring.
The head, neck, thorax, and pelvis were maintained in neutral alignment to minimize tracheobronchial distortion. The shoulders, pelvis, and lower extremities were secured with positioning supports. The operative side and target bronchus were verified against the planned surgical procedure, and monitoring cables, intravenous lines, and breathing-circuit tubing were checked to ensure that they remained free of tension after positioning. General anesthesia was induced as described above, and an appropriately sized single-lumen endotracheal tube was inserted under direct or video-assisted laryngoscopy. Tracheal intubation was confirmed using continuous capnography, bilateral chest movement, and auscultation. The endotracheal tube was firmly secured at the corner of the mouth to minimize migration during bronchial blocker insertion. The breathing circuit was connected, and two-lung ventilation was maintained before blocker advancement.
A fiberoptic bronchoscope was introduced through the single-lumen endotracheal tube and advanced until the carina was clearly visualized. The right and left main bronchi were identified, and the target bronchus was confirmed according to the operative side. Airway secretions were removed when they impaired visualization. The bronchial blocker was introduced through the single-lumen endotracheal tube and advanced under continuous fiberoptic visualization. The blocker tip was directed into the target mainstem bronchus, with adjustments to its angle and insertion depth to facilitate smooth entry. Blind advancement was avoided when resistance was encountered.
The blocker was advanced until its bronchial cuff was positioned immediately below the carina within the target mainstem bronchus. The cuff was gradually inflated under fiberoptic visualization until bronchial occlusion was achieved without excessive cuff expansion. The cuff position was inspected to confirm the absence of herniation into the trachea or obstruction of the contralateral main bronchus. Complete occlusion of the operative-side bronchus and unobstructed ventilation of the non-operative lung were confirmed before one-lung ventilation was initiated. Airway pressure, oxygen saturation, and end-tidal carbon dioxide were monitored after the transition to one-lung ventilation.
Bronchial blocker placement time was defined as the interval from insertion of the fiberoptic bronchoscope to confirmation of optimal blocker position. The number of fiberoptic bronchoscopy examinations required for initial placement, the final blocker depth based on the visible insertion-depth marking when available, and any immediate blocker adjustments required before surgical incision were recorded. Patients remained in the same lateral decubitus position throughout subsequent surgical preparation, thereby avoiding the conventional post-placement transition from supine to lateral decubitus. Further repositioning was avoided unless required for patient safety or surgical access. Blocker position was reassessed using fiberoptic bronchoscopy if oxygen saturation decreased, peak airway pressure increased, lung collapse was inadequate, or surgical exposure was compromised.
Bronchial blocker placement in the supine-position group
Patients in the supine-position group were placed supine upon arrival in the operating room. The head and neck were maintained in neutral alignment before anesthesia induction and airway manipulation. Standard monitoring was established, and general anesthesia was induced in accordance with the thoracic anesthesia protocol described above. An appropriately sized single-lumen endotracheal tube was inserted, and successful tracheal intubation was confirmed using continuous capnography, bilateral chest expansion, and auscultation. The endotracheal tube was securely fixed, and stable oxygen saturation, blood pressure, and end-tidal carbon dioxide were confirmed before bronchial blocker placement.
The fiberoptic bronchoscope was advanced through the single-lumen endotracheal tube to identify the carina and target the mainstem bronchus. The bronchial blocker was then introduced through the endotracheal tube and advanced into the target mainstem bronchus under fiberoptic guidance. The blocker cuff was positioned immediately below the carina while unobstructed ventilation of the non-operative lung was maintained. The cuff was gradually inflated until complete occlusion of the target bronchus was achieved. The insertion depth, initial placement time, and number of bronchoscopic examinations required to achieve the first satisfactory position were recorded.
Before patient repositioning, the bronchial blocker position was reinspected using fiberoptic bronchoscopy. The cuff was confirmed to remain within the target bronchus without protruding above the carina, and adequate ventilation of the non-operative lung was verified. The blocker position was documented before the patient's posture was changed.
Following initial bronchial blocker placement, patients were repositioned from the supine position to the surgically required lateral decubitus position. The head and neck were maintained in neutral alignment, with care taken to avoid excessive cervical flexion, extension, rotation, or traction on the endotracheal tube and bronchial blocker. Both devices were manually stabilized during repositioning. Once the lateral decubitus position was achieved, the shoulders, pelvis, and extremities were secured with positioning supports.
Fiberoptic bronchoscopy was repeated immediately after lateral repositioning to inspect the blocker cuff relative to the carina and target mainstem bronchus. The assessment identified any proximal or distal migration, cuff protrusion, or loss of bronchial occlusion. The presence or absence of displacement after repositioning was recorded, and displacement distance was measured whenever bronchoscopic markings or recorded insertion depth permitted objective quantification.
When displacement was identified, the bronchial blocker was withdrawn or advanced under fiberoptic guidance, and the cuff was reinflated or adjusted until complete occlusion of the target bronchus was restored. Unobstructed ventilation of the non-operative lung was confirmed after adjustment. Bronchoscopic examinations were repeated until optimal blocker positioning was achieved. The number of additional bronchoscopic examinations, cumulative bronchoscopy duration, and whether malposition required blocker repositioning were recorded.
One-lung ventilation was initiated after final confirmation of bronchial blocker position. Adequate collapse of the operative lung was confirmed with the surgical team after pleural opening. Blocker position was reassessed if lung collapse was inadequate, airway pressure increased, or oxygen saturation decreased. Thus, the supine-position strategy comprised initial blocker placement in the supine position, followed by patient repositioning and mandatory fiberoptic reconfirmation in the lateral decubitus position.
Verification of lung isolation
After initial bronchial blocker placement, the fiberoptic bronchoscope was advanced through the single-lumen endotracheal tube to visualize the carina, operative-side mainstem bronchus, and non-operative-side bronchial lumen. The blocker was confirmed to enter the target mainstem bronchus on the operative side, with its cuff positioned immediately below the carina without protrusion into the tracheal lumen. The blocker tip and cuff were inspected to ensure that neither obstructed ventilation of the non-operative lung.
The blocker cuff was gradually inflated under fiberoptic visualization until complete occlusion of the target bronchus was achieved. Cuff overinflation was avoided to minimize the risk of bronchial mucosal injury. Isolation of the operative lung and adequate ventilation of the dependent non-operative lung were confirmed. Correct bronchial blocker positioning was defined as complete occlusion of the target bronchus, visualization of the bronchial cuff immediately below the carina, and unobstructed ventilation of the non-operative lung.
One-lung ventilation was initiated after confirming correct blocker positioning. Oxygen saturation, end-tidal carbon dioxide, airway pressure, and tidal volume were monitored immediately after initiation. After pleural opening, the adequacy of operative lung collapse for surgical exposure was confirmed with the thoracic surgeon.
Fiberoptic bronchoscopy was repeated immediately after lateral repositioning in the supine-position group. Additional bronchoscopic reassessment was performed if peripheral oxygen saturation decreased below 92%, peak airway pressure increased unexpectedly, or ventilation of the dependent lung became impaired. Inadequate lung collapse, compromised surgical exposure, or persistent inflation of the operative lung reported by the surgeon also prompted reassessment.
When blocker positioning was suboptimal, fiberoptic examination was used to identify proximal or distal migration, rotation, or partial obstruction of the non-operative bronchial lumen. The cuff was deflated before the blocker was advanced or withdrawn under direct fiberoptic visualization until it was again positioned immediately below the carina within the target bronchus. The cuff was then gradually reinflated, and complete bronchial occlusion was reconfirmed. The need for adjustment, its timing, and the direction of displacement were recorded. Displacement magnitude was also recorded when insertion-depth markings permitted measurement.
Intraoperative monitoring and troubleshooting
One-lung ventilation was initiated after satisfactory positioning of the bronchial blocker was confirmed. Adequate expansion of the dependent lung was verified before surgical incision. Following pleural opening, complete collapse of the operative lung was assessed under thoracoscopic observation, and the quality of surgical exposure was evaluated in collaboration with the operating surgeon. The bronchial blocker position was reassessed whenever lung collapse was incomplete or surgical exposure deteriorated.
Peripheral oxygen saturation, electrocardiography, arterial blood pressure, end-tidal carbon dioxide concentration, respiratory rate, and body temperature were continuously monitored throughout the procedure. The arterial blood gas measurement obtained closest to 20 min after initiation of one-lung ventilation, within the 15–30 min window, was selected for analysis. Peak airway pressure and concurrent FiO₂, PEEP, tidal volume, and ventilation mode were recorded at the same time. Measurements were obtained after ventilator settings had remained unchanged for at least 5 min and outside periods of bronchoscopy, airway suctioning, or recruitment maneuvers. When multiple arterial blood gas measurements were available within the specified window, the measurement closest to 20 min was selected.
Bronchial blocker displacement was suspected when peripheral oxygen saturation decreased below 92%, peak airway pressure increased unexpectedly, or inadequate lung collapse developed after previously satisfactory isolation. Reports from the surgeon of interference with the operative field or incomplete lung deflation also prompted evaluation for displacement. When displacement was suspected, the fiberoptic bronchoscope was inserted through the single-lumen endotracheal tube to visualize the trachea, carina, and target mainstem bronchus and determine whether the bronchial cuff remained in its intended position. The direction and extent of displacement were recorded whenever insertion-depth markings permitted objective assessment.
Malposition was corrected under fiberoptic guidance using the cuff-deflation procedure described above. The blocker was advanced when proximal migration was identified and withdrawn when distal migration was identified. After repositioning, the bronchial cuff was reinflated, and restoration of optimal bronchial occlusion was confirmed by fiberoptic bronchoscopy. Bronchoscopic inspection was repeated after each corrective maneuver.
Bronchial blocker malposition was defined as any displacement requiring repositioning under fiberoptic bronchoscopic guidance after initial placement. The total number of bronchoscopic examinations performed during the procedure and the number of additional examinations required because of blocker displacement were recorded. Cumulative bronchoscopy duration was calculated as the sum of the intervals from bronchoscope insertion to removal for all examinations.
When oxygen saturation decreased below the target range, the inspired oxygen concentration was increased, and the bronchial blocker position was verified using fiberoptic bronchoscopy. Mechanical obstruction, secretion retention, and airway kinking were assessed and excluded as contributing causes. Two-lung ventilation was temporarily resumed if severe hypoxemia persisted despite corrective measures. During repeated bronchoscopic examinations, the airway was inspected for mucosal trauma. Visible airway bleeding, mucosal edema, and bronchial injury were recorded, and any airway-related complication requiring intervention was documented.
Outcome assessment
The primary outcome was bronchial blocker malposition, defined as any episode of blocker displacement requiring repositioning under fiberoptic bronchoscopic guidance after initial placement. Intraoperative bronchoscopy records and anesthesia documentation were reviewed to identify these events. Malposition severity was evaluated using bronchoscopic images, insertion-depth markings, and anesthesia records. Displacement direction was categorized as proximal migration toward the trachea or distal migration into the bronchial tree.
Procedural efficiency outcomes included bronchial blocker placement time, the total number of fiberoptic bronchoscopic examinations during the perioperative period, cumulative bronchoscopy duration, the need for intraoperative blocker readjustment, and the interval between anesthesia induction and surgical incision. Blocker placement time was defined as the interval from insertion of the fiberoptic bronchoscope into the endotracheal tube to confirmation of optimal blocker position. Cumulative bronchoscopy duration was calculated by summing the durations of all bronchoscopic examinations.
Intraoperative oxygenation was assessed using the lowest peripheral oxygen saturation observed during one-lung ventilation, arterial oxygen tension obtained from arterial blood gas analysis during one-lung ventilation, and the occurrence of intraoperative hypoxemia. Hypoxemia was defined as peripheral oxygen saturation below 90% lasting longer than 1 min or requiring clinical intervention. Airway mechanics were assessed using peak airway pressure during one-lung ventilation, with values recorded at predefined intraoperative time points in accordance with institutional monitoring protocols. Any unexpected increase in airway pressure requiring bronchoscopic evaluation was documented.
All repeat bronchoscopic examinations performed after initial blocker placement were recorded. The clinical indication for each examination was documented, including suspected blocker displacement, inadequate lung collapse, increased airway pressure, hypoxemia, or compromised surgical exposure. Whether each examination resulted in repositioning of the blocker was also recorded.
Postoperative outcomes were assessed from anesthesia, recovery, and postoperative clinical records covering the first 24 h after surgery. Sore throat was defined as documented throat pain or discomfort at rest or during swallowing. Hoarseness was defined as a documented new change in voice quality after surgery, including a rough, weak, or strained voice. Both outcomes were recorded as present or absent during the observation period.
Postoperative hypoxemia was defined as documented peripheral oxygen saturation below 90% within the first 24 h after surgery. Supplemental oxygen use alone was not considered evidence of hypoxemia. Airway mucosal injury was defined as documented mucosal bleeding, abrasion, laceration, or edema involving the tracheal or bronchial mucosa, identified during bronchoscopy or explicitly described in postoperative clinical records. Isolated sore throat or hoarseness without documented mucosal findings was not classified as airway mucosal injury. Injury was recorded as present or absent.
Data management and quality control
Eligible patients were identified through the institutional thoracic surgery database. Perioperative information was retrieved from the electronic medical record system, anesthesia records, bronchoscopy records, operative reports, laboratory databases, and postoperative follow-up documentation. De-identified clinical data were accessed for research purposes during the predefined extraction period from September 15 to September 30, 2025.
Baseline variables included age, sex, body mass index, smoking status, ASA physical status, pulmonary function parameters, comorbidities, operative side, surgical procedure type, and anesthesia-related variables. Patient position at the time of bronchial blocker placement was extracted to classify patients into the lateral-position or supine-position group. Procedural variables included bronchial blocker placement time, insertion depth, the number of fiberoptic bronchoscopic examinations performed during the perioperative period, cumulative bronchoscopy duration, and the occurrence of intraoperative blocker repositioning. Anesthesia induction time, surgical incision time, and the anesthesia-to-incision interval were also recorded.
Bronchoscopy documentation was reviewed to identify a bronchial blocker malposition that required repositioning after an initially satisfactory position had been confirmed. Intraoperative outcome variables included oxygen saturation, arterial oxygen tension, peak airway pressure, and hypoxemic events. Postoperative airway-related complications included sore throat, hoarseness, postoperative hypoxemia, and airway mucosal injury.
Extracted data were compared with the original source documents whenever discrepancies were identified. A second investigator independently verified key variables. Inconsistencies were resolved by reviewing the original electronic medical records and anesthesia documentation. All variables were entered into a dedicated study database. The dataset was screened for duplicate entries, missing values, and implausible observations. Completeness of the primary outcome and major secondary outcome variables was verified before analysis. The final dataset was locked after data verification, and subsequent statistical analyses were performed using the locked dataset.
All direct patient identifiers were removed before analysis. Database access was restricted to authorized study investigators, and study data were stored in accordance with institutional data-protection policies. After database locking, the de-identified participant-level dataset, accompanying data dictionary, and statistical analysis files were compiled and provided as Supplementary File 1.
Sample size considerations
Because this was a retrospective database study, the number of potentially eligible patients had already been determined by the predefined study period. The sample size calculation was performed after completion of the study period and before statistical analysis to assess the adequacy of the available cohort; it was not used to determine patient recruitment or inclusion. All consecutive eligible patients who underwent surgery between June 2022 and August 2025 were included.
For this adequacy assessment, the expected bronchial blocker malposition rates were set at 30% in the supine-position group and 15% in the lateral-position group, based on prior literature and preliminary institutional estimates. Assuming equal group sizes, a two-sided significance level of 0.05, and 80% statistical power, the theoretical sample size required to compare two independent proportions was calculated as follows:
n = [(Zα/2 + Zβ)2 × {p1(1 − p1) + p2(1 − p2)}] / (p1 − p2)2
Here, n represented the required sample size per group; Zα/2 = 1.96 corresponded to a two-sided significance level of 0.05; Zβ = 0.84 corresponded to 80% statistical power; and p1 and p2 represented the expected malposition rates in the supine-position and lateral-position groups, respectively. Substitution of p1 = 0.30 and p2 = 0.15 yielded a theoretical requirement of approximately 118 patients per group. The final cohort comprised all 216 eligible patients identified during the study period, including 112 patients in the lateral-position group and 104 patients in the supine-position group.
Statistical analysis
The locked, de-identified dataset was prepared for statistical analysis. Variable names, coding rules, group assignments, missing values, and outcome definitions were verified before analysis. Patients were classified into the lateral-position or supine-position group according to their position at the time of bronchial blocker placement.
The distribution of continuous variables was assessed using the Shapiro–Wilk test. Normally distributed continuous variables were summarized as mean ± standard deviation and compared using independent-samples t tests. Non-normally distributed continuous variables were summarized as median with interquartile range and compared using the Mann–Whitney U test. Categorical variables were presented as numbers and percentages and compared using the chi-square test or Fisher's exact test when expected cell counts were small. Demographic, pulmonary, anesthetic, and surgical characteristics were compared to assess baseline balance between groups.
The primary outcome was the incidence of bronchial blocker malposition, defined as any displacement requiring repositioning under fiberoptic bronchoscopic guidance after initial placement. Malposition incidence was calculated for each group and compared between groups, with relative risks and corresponding 95% confidence intervals (CIs) reported. Secondary outcomes included bronchial blocker placement time, the number of fiberoptic bronchoscopic examinations, cumulative bronchoscopy duration, and the anesthesia-to-incision interval.
Intraoperative oxygenation outcomes included the lowest peripheral oxygen saturation and arterial oxygen tension during one-lung ventilation. Airway mechanics were assessed using peak airway pressure during one-lung ventilation. Postoperative airway-related complications included sore throat, hoarseness, postoperative hypoxemia, and airway mucosal injury. Between-group comparisons were performed using the tests described above, depending on variable type and distribution. Differences in continuous outcomes were expressed as mean differences (MDs) with 95% CIs when appropriate. Categorical outcome comparisons were expressed as relative risks with 95% CIs. Exact p values were reported to three decimal places, with values below 0.001 reported as p < 0.001.
Relative risks for binary outcomes were calculated as the event proportion in the lateral-position group divided by that in the supine-position group. The reported between-group effect estimates were unadjusted and therefore did not account for potential confounding by patient characteristics, surgical factors, or clinician selection of the positioning strategy. All statistical tests were two-sided, and p < 0.05 was considered statistically significant. Statistical output files and the analytical dataset were retained for verification.