8.16
轴承是位于机械中的零件,用于支撑和提供旋转轴和轴承的横向稳定性。它们能够减少在机械设备(如发动机、涡轮机和泵)中所产生的摩擦、磨损和振动。轴承背后的原理是在轴承表面和旋转轴之间形成一个薄薄的润滑膜,并最大程度地来减少直接接触和摩擦力。
为了更好地理解轴承的概念,假设有一个带有干燥或部分润滑的轴承来支…
滑动轴承用于为旋转轴和车轴提供横向稳定性。
考虑一个具有干燥或部分润滑滑动轴承的绳索绞车。
卷轴顺时针旋转导致轴缠绕轴承内表面,直至发生滑动并进入稳定旋转状态。
绘制出该轴的受力分析图。作用在系统上的力包括轴的重力、顺时针力偶以及轴承的反作用力。
非共线反作用力与重力大小相等、方向相反,并相对于表面法线成一定角度作用。该角度称为动摩擦角。
反作用力的作用线始终与摩擦圆相切。
对点 O 的力矩平衡条件可得到轴的力矩。
当动摩擦角较小时,正弦项可近似为动摩擦角的正切值。
由于动摩擦角的正切等于动摩擦系数,因此可得到克服轴承摩擦阻力所需的力矩。
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Q1: What is the primary function of journal bearings in rotating machinery?
Journal bearings support and provide lateral stability to rotating shafts and axles while reducing friction, wear, and vibration. They work by forming a thin lubricant film between the bearing surface and the rotating shaft, which minimizes direct contact and reduces frictional forces in machinery such as engines, turbines, and pumps.
Q2: How does a shaft behave when it rotates inside a journal bearing?
As the shaft rotates clockwise, it initially rolls up the inner surface of the bearing until it slips and undergoes stable rotation. During this process, the shaft experiences forces including its weight acting downward, the applied clockwise couple representing torque, and the bearing's reaction force, which acts at an angle relative to the surface normal.
Q3: What is the angle of kinetic friction in journal bearing analysis?
The angle of kinetic friction is the angle at which the bearing's non-collinear reaction force acts relative to the surface normal. The line of action of this reaction force is always tangent to the circle of friction, which represents the locus of all possible contact points between the shaft and bearing surface.
Q4: How is the moment required to overcome bearing friction calculated?
By applying moment equilibrium about the shaft center, the required moment can be determined. For small kinetic friction angles, the sine term approximates to the tangent of the kinetic friction angle. Since the tangent of the kinetic friction angle equals the coefficient of kinetic friction, this relationship yields the moment needed to overcome the bearing's frictional resistance.
Q5: What forces are included in a free-body diagram of a journal bearing system?
A free-body diagram of a shaft in a journal bearing includes three main forces: the shaft's weight acting vertically downward, the clockwise couple representing applied torque, and the bearing's reaction force. The reaction force is equal and opposite to the weight and acts at the angle of kinetic friction relative to the surface normal.
Q6: Why is the circle of friction important in journal bearing design?
The circle of friction represents the locus of all possible contact points between the shaft and bearing surface. The reaction force's line of action is always tangent to this circle, making it essential for determining how forces distribute during rotation and for calculating the moment required to maintain stable shaft rotation.
Q7: How does lubrication affect the performance of journal bearings?
Lubrication creates a thin film between the bearing surface and rotating shaft, minimizing direct contact and significantly reducing frictional forces. This film reduces wear and vibration in the system, improving overall machinery efficiency and performance while lowering the moment required to overcome bearing friction.