Electrical Contact Fabrication

Electrical contact fabrication is the process of producing conductive interfaces that transfer electrical current between components while maintaining mechanical stability and low contact resistance. It typically combines material selection, precision forming or machining, joining, and surface treatments such as plating; these steps control conductivity, contact force, surface roughness, wear, and resistance to oxidation or corrosion. In engineering, fabricated contacts support connectors, switches, relays, sensors, and power systems, where reliable current transfer must persist through repeated mating, vibration, thermal cycling, or electrical loading. Understanding fabrication principles helps engineers balance performance, durability, manufacturability, and cost when designing dependable electrical interfaces.

Electrical Contact Fabrication - Related Videos

Research

JoVE Journal - Engineering

Ohmic Contact Fabrication Using a Focused-ion Beam Technique and Electrical Characterization for Layer Semiconductor Nanostructures

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Cited by 10 •

2015

We describe the approaches for the device fabrication and electrical characterization of molybdenum diselenide (MoSe2) layer semiconductor nanostructures with different thicknesses. In addition, the fabrication of ohmic contacts for MoSe2-layer nanocrystals by the focused-ion beam deposition method using platinum (Pt) as a contact metal is described.

Fabrication of High Contact-Density, Flat-Interface Nerve Electrodes for Recording and Stimulation Applications

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Cited by 24 •

2016

This article provides a detailed description on the fabrication process of a high contact-density flat interface nerve electrode (FINE). This electrode is optimized for recording and stimulating neural activity selectively within peripheral nerves.

Design, Fabrication, and Experimental Characterization of Plasmonic Photoconductive Terahertz Emitters

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Cited by 9 •

2013

We describe methods for the design, fabrication, and experimental characterization of plasmonic photoconductive emitters, which offer two orders of magnitude higher terahertz power levels compared to conventional photoconductive emitters.

Fabricating Nanogaps by Nanoskiving

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Cited by 3 •

2013

The fabrication of electrically addressable, high-aspect-ratio (> 1000:1) metal nanowires separated by gaps of single nanometers using either sacrificial layers of aluminum and silver or self-assembled monolayers as templates is described. These nanogap structures are fabricated without a clean room or any photo- or electron-beam lithographic processes by a form of edge lithography known as nanoskiving.

Fabrication and Testing of Microfluidic Optomechanical Oscillators

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Cited by 10 •

2014

Parametric optomechanical excitations have recently been experimentally demonstrated in microfluidic optomechanical resonators by means of optical radiation pressure and stimulated Brillouin scattering. This paper describes the fabrication of these microfluidic resonators along with methodologies for generating and verifying optomechanical oscillations.

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