Mortar Spalling

Mortar spalling is the cracking, flaking, or loss of material from a mortar joint or rendered masonry surface, a form of deterioration that can reduce weather resistance and compromise structural durability. It develops when moisture enters pores and defects, then expands during freezing, crystallizes as dissolved salts, or generates stresses through thermal movement and weak bonding; repeated cycles detach the surface from the underlying material. In engineering, identifying spalling helps assess masonry condition, distinguish superficial damage from deeper distress, and select compatible repairs such as repointing, moisture control, or replacement of damaged mortar. Monitoring spalling also supports service-life prediction and maintenance planning.

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Education

JoVE Core - Civil Engineering

Mortar

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2024

Mortar, a mixture of Portland cement, hydrated lime, sand, and water, is a crucial binding material in construction. Its primary function is to join masonry units together, filling gaps and ensuring a uniform distribution of weight across the structure. This helps in preventing potential weaknesses. Mortar also serves as a protective barrier against environmental elements such as water and wind, thereby safeguarding the interior of the structure. It also compensates for surface irregularities...

Mortar Properties

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2024

Mortar properties encompass a range of characteristics crucial for construction and masonry work, including workability, water retention, bond strength, durability, compressive strength, volume change, and appearance. Workability refers to mortar's ability to be easily applied and manipulated without sagging or falling off surfaces, which is important for efficient masonry unit placement and alignment. Water retention is essential to prevent the mortar from losing moisture too quickly to the...

Mortar Joint Deterioration in Masonry

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2024

Mortar joint deterioration is a significant concern in masonry structures, with water accumulation in the joints leading to damage from freeze-thaw cycles. The repeated expansion of water during freezing and its melting during thawing develop and propagate cracks in the masonry joints. Eventually, this leads to the spalling of mortar from the joints, loosening masonry units and weakening the structure. The deteriorated mortar joints are also vulnerable to moisture intrusion into the walls. The...

Mortar Joints in Brick Masonry

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2024

Mortar joints play a critical role in brick masonry, filling the spaces between brick to bind them together and provide structural integrity and strength. The thickness of these joints is variable, typically ranging from less than one-fourth inch to over half an inch, based on structural needs and specific applications. The process of joint tooling is implemented as the mortar begins to harden. This technique involves compacting and shaping the mortar to enhance both the appearance and the...

Research

JoVE Journal - Engineering

Production of Synthetic Nuclear Melt Glass

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Cited by 1 •

2016

A protocol for the production of synthetic nuclear melt glass, similar to trinitite, is presented.

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