生コンクリート

Ready-mixed concrete comes in three types: central-mixed, truck-mixed, and shrink-mixed. Central-mixed concrete undergoes complete batching and mixing at the plant before transport. Truck-mixed concrete is batched at the plant but mixed in the truck during transit or before discharge. Shrink-mixed concrete is partially mixed at the plant and completely mixed in the truck en route to the site.

Central-mixed concrete is fully prepared at the plant and transported in agitator trucks rotating at 2 to 6 rpm. Truck-mixed concrete has ingredients batched at the plant but mixed in the truck at 4 to 16 rpm, either during transit or just before placement. The key difference is when mixing concrete occurs: at the plant versus in the truck.

Agitator trucks rotate at controlled speeds to prevent segregation of concrete ingredients during transport. Central-mixed concrete rotates at 2 to 6 rpm, while truck-mixed and shrink-mixed concrete rotate at 4 to 16 rpm. This continuous gentle agitation maintains uniform distribution of aggregates and cement, ensuring consistent quality when the concrete arrives at the job site.

According to ASTM C 94-05 guidelines, concrete must be discharged before the truck mixer completes 300 revolutions or within 90 minutes from the start of mixing. These limits prevent segregation and maintain concrete quality. Exceeding these thresholds can compromise the uniformity and workability of the concrete at the placement site.

Ready-mixed concrete is ideal for congested sites because it eliminates the need for on-site mixing equipment and reduces space requirements. It also accommodates projects requiring small and intermittent concrete pours without maintaining permanent mixing facilities. The controlled batching at a centralized facility ensures uniform quality regardless of site conditions or space limitations.

Shrink-mixed concrete is partially mixed at the plant and completely mixed in the truck rotating at 4 to 16 rpm during transit. This hybrid approach reduces plant workload while ensuring thorough mixing before placement. It balances efficiency with quality control, making it suitable for projects where complete on-site mixing is impractical but full plant mixing is unnecessary.

Controlled batching at a centralized facility ensures precise proportioning of cement, aggregates, and water, guaranteeing uniform concrete quality across all deliveries. This standardized process eliminates variability from on-site mixing and ensures consistent strength and durability. When combined with agitator trucks, controlled batching prevents segregation and maintains the concrete's intended properties until placing concrete.