8.16
저널 베어링은 회전축과 차축을 지지하고 측면 안정성을 제공하는 기계 부품입니다. 이들은 엔진, 터빈, 펌프와 같은 기계에서 마찰, 마모 및 진동을 줄이는데 매우 중요합니다. 저널 베어링의 원리는 베어링 표면과 회전축 사이에 얇은 윤활막을 형성하여 직접적인 접촉을 최소화…
저널 베어링은 회전 샤프트와 차축에 측면 안정성을 제공하는 데 사용됩니다.
건조하거나 부분적으로 윤활된 저널 베어링이 있는 로프 윈치를 고려하십시오.
스풀의 시계 방향 회전은 샤프트가 미끄러지고 안정적인 회전을 거칠 때까지 베어링의 내부 표면을 말아 올리게 합니다.
샤프트의 자유물체 다이어그램이 그려집니다. 시스템에 작용하는 힘에는 샤프트의 무게, 시계 방향 커플 및 베어링의 반력이 포함됩니다.
비동일선상 반력은 무게와 같고 반대이며 표면 법선에 상대적인 각도로 작용합니다. 이 각도를 운동 마찰 각도라고 합니다.
반력의 작용선은 항상 마찰 원에 접합니다.
점 O에 대한 모멘트 평형 조건은 샤프트 모멘트를 생성합니다.
작은 운동 마찰 각도의 경우, 사인 항은 운동 마찰 각도의 탄젠트에 근사화될 수 있습니다.
운동 마찰 각도의 탄젠트가 운동 마찰 계수와 같기 때문에 베어링의 마찰 저항을 극복하는 데 필요한 모멘트가 얻어집니다.
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Q1: What is the primary function of journal bearings in rotating machinery?
Journal bearings support and provide lateral stability to rotating shafts and axles while reducing friction, wear, and vibration. They work by forming a thin lubricant film between the bearing surface and the rotating shaft, which minimizes direct contact and reduces frictional forces in machinery such as engines, turbines, and pumps.
Q2: How does a shaft behave when it rotates inside a journal bearing?
As the shaft rotates clockwise, it initially rolls up the inner surface of the bearing until it slips and undergoes stable rotation. During this process, the shaft experiences forces including its weight acting downward, the applied clockwise couple representing torque, and the bearing's reaction force, which acts at an angle relative to the surface normal.
Q3: What is the angle of kinetic friction in journal bearing analysis?
The angle of kinetic friction is the angle at which the bearing's non-collinear reaction force acts relative to the surface normal. The line of action of this reaction force is always tangent to the circle of friction, which represents the locus of all possible contact points between the shaft and bearing surface.
Q4: How is the moment required to overcome bearing friction calculated?
By applying moment equilibrium about the shaft center, the required moment can be determined. For small kinetic friction angles, the sine term approximates to the tangent of the kinetic friction angle. Since the tangent of the kinetic friction angle equals the coefficient of kinetic friction, this relationship yields the moment needed to overcome the bearing's frictional resistance.
Q5: What forces are included in a free-body diagram of a journal bearing system?
A free-body diagram of a shaft in a journal bearing includes three main forces: the shaft's weight acting vertically downward, the clockwise couple representing applied torque, and the bearing's reaction force. The reaction force is equal and opposite to the weight and acts at the angle of kinetic friction relative to the surface normal.
Q6: Why is the circle of friction important in journal bearing design?
The circle of friction represents the locus of all possible contact points between the shaft and bearing surface. The reaction force's line of action is always tangent to this circle, making it essential for determining how forces distribute during rotation and for calculating the moment required to maintain stable shaft rotation.
Q7: How does lubrication affect the performance of journal bearings?
Lubrication creates a thin film between the bearing surface and rotating shaft, minimizing direct contact and significantly reducing frictional forces. This film reduces wear and vibration in the system, improving overall machinery efficiency and performance while lowering the moment required to overcome bearing friction.