1. Fabrication of Oxidized porous silicon (PSiO2) Carriers
- Cut a Silicon (Si) wafer (single side polished on the <100> face and heavily Boron-doped, p-type, 0.95 mΩ·cm) into 1.5 cm × 1.5 cm samples using a diamond-tipped pen.
- Oxidize the Si samples in a tube furnace at 400 °C for 2 h in ambient air (heating rate: 25 °C/min, natural cooling).
- Immerse the Si samples in a solution of aqueous hydrofluoric acid (HF) (48%), double-distilled water (ddH2O), and ethanol (99.9%) (1:1:3 v/v/v) for 5 min; then rinse the samples with ethanol three times and dry under a nitrogen stream.
NOTE: Prepare and store HF solution in plasticware only, as HF dissolves glass.
CAUTION: HF is a highly corrosive liquid, and it should be handled with extreme care. In case of exposure, rinse thoroughly with water and treat the affected area with HF antidote gel; seek medical care immediately. - Mount the Si sample in a polytetrafluoroethylene etching cell, using a strip of aluminum foil as a back contact and a platinum coil as the counter electrode.
- Etch a sacrificial layer in a 3:1 (v/v) solution of aqueous HF and ethanol (99.9%) for 30 s at a constant current density of 250 mA/cm2; then rinse the surface of the resulting PSi film with ethanol three times and dry under a nitrogen stream.
- Dissolve the freshly etched porous layer in an aqueous sodium hydroxide (NaOH) solution (0.1 M) for 2 min. Then, rinse with ethanol three times and dry under a nitrogen stream.
- Immerse the sample in a solution of aqueous HF (48%), ddH2O, and ethanol (99.9%) (1:1:3 v/v) for 2 min. Then, rinse with ethanol three times and dry under a nitrogen stream.
- Electrochemically etch the Si sample in a 3:1 (v/v) solution of aqueous HF and ethanol (99.9%) for 20 s at a constant current density of 250 mA/cm2; then rinse the surface of the resulting PSi film with ethanol three times and dry under a nitrogen stream.
- Thermally oxidize the freshly-etched PSi samples in a tube furnace at 800 °C for 1 h in ambient air (heating rate: 25 °C/min, natural cooling) to form a porous SiO2 (PSiO2) scaffold.
- Spin-coat the PSiO2 samples with a positive thick photoresist at 4,000 rpm for 1 min; then bake the coated samples at 90 °C for 2 min (heating rate: 5 °C/min, natural cooling).
- Dice the PSiO2 samples into 8 mm × 8 mm samples using a dicing saw.
- To remove the photoresist, soak the diced samples in acetone for 3 h; then thoroughly rinse with ethanol and dry under a nitrogen stream.
2. Loading PSiO2 with nerve growth factor (NGF)
- To prepare the NGF loading solution, dissolve 20 µg of murine β-NGF in 400 µL of 1:1 (v/v) solution of 0.01 M phosphate-buffered saline (PBS) and ddH2O.
- Add 52 µL of the loading solution on top of the PSiO2 sample and incubate for 2 h at room temperature (RT) in a capped dish.
NOTE: Maintain high humidity in the dish to prevent the solution from drying up during incubation. - Collect the solution on top of the sample for subsequent quantification of NGF content within the PSiO2 carrier.
NOTE: NGF loading into PSiO2 should be performed immediately before the intended use; the protocol cannot be paused here due to the risk of drying and denaturation of the protein.
3. Cell Viability and Growth in the Presence of NGF-Loaded PSiO2 Carriers
- Rat pheochromocytoma (PC12) cell culture
- Prepare the basic growth medium by adding 10% horse serum (HS), 5% fetal bovine serum (FBS), 1% L-glutamine, 1% penicillin-streptomycin, and 0.2% amphotericin to Roselle Park Medical Institute (RPMI) medium.
- Prepare a differentiation medium by adding 1% HS, 1% L-glutamine, 1% penicillin-streptomycin, and 0.2% amphotericin to the RPMI medium.
- Grow cell suspension (106 cells) in a 75 cm2 culture flask with 10 mL of basic growth medium for 8 days; every 2 days, add 10 mL of basic growth medium to the flask.
- To generate a differentiated PC12 cell culture, transfer the cell suspension to a centrifuge tube; centrifuge cells for 8 min at 200 x g and RT. Discard the supernatant.
- Suspend the cells in 5 mL of fresh basic growth medium and re-centrifuge the cells for 5 min at 200 x g and RT; discard the supernatant and resuspend the cell pellet in 3 mL of basic growth medium.
- To separate cell clusters, aspirate the cells ten times using a 23 G syringe.
- Count the cells using a hemocytometer cell counter and seed 104 cells/cm2 working area on collagen type I-coated plates in the presence of differentiation medium.
- After 24 h, add fresh murine β-NGF (50 ng/mL) or NGF-loaded PSiO2 carrier per plate.
NOTE: Higher NGF concentrations (>50 ng/mL) possess the exact effect as the specified concentration. - Renew the differentiation medium every 2 days.
- To evaluate cell viability, add 10% (v/v) of the viability indicator solution (resazurin-based) at representative time points and incubate for 5 h at 37 °C; measure the absorbance at 490 nm using a spectrophotometer.