Name: torsion limits in circular shafts
Uploaded: 2024-05-23T12:59:41.000Z
Duration: 1 min 24 s
Channel: JoVE

Within the elastic limit, the maximum stress in a solid circular shaft varies linearly with a radial distance from its axis.
As the torque increases, the maximum stress reaches a saturation value at the onset of yield. Substituting this saturation value, the corresponding maximum elastic torque, for which the deformation remains fully elastic, can be calculated.
Substituting for J/c, expresses the torque in terms of radial distance and the maximum stress.
As the torque increases further, a plastic region develops in the shaft around an elastic core of radius &#961;Y.
In the plastic region, the stress is uniformly equal to &#964;Y, while in the elastic core, the stress varies linearly with &#961;.
Increasing the torque further, the plastic region expands till the deformation is entirely plastic.
The total torque in the solid circular shaft can be expressed as a superposition of torques in the elastic and plastic regions.
Simplifying the equation further and substituting for &#961;Y &#160;as it approaches zero, the limiting value of the plastic torque, corresponding to an entirely plastic deformation, can be determined.

circular shafts - elastoplastic materials

The study of solid circular shafts under stress shows that within the elastic limit, stress increases directly to the distance from the shaft&#39;s center. This relationship holds until the shaft reaches a critical point of stress, beyond which it begins to yield, marking the transition from elastic to plastic deformation. At this crucial juncture, the maximum torque the shaft can endure without permanent deformation is determined, signifying the limit of its elastic behavior.
As torque on the shaft increases, the plastic region develops, surrounding the inner elastic core, characterized by a constant stress level in the plastic area and a linear stress distribution within the elastic core. With continuous torque increase, the plastic zone extends, diminishing the elastic core, until the deformation across the shaft becomes entirely plastic.
The total torque exerted on the shaft is a sum of the torques associated with the elastic and plastic deformation regions. By further analysis and simplification, focusing on the expansion of the plastic region, one can calculate the ultimate plastic torque. The ultimate plastic torque is the maximum torque the shaft can handle before it succumbs to complete plastic deformation, losing its original form entirely.

Circular Shafts - Elastoplastic Materials

Within the elastic limit, the maximum stress in a solid circular shaft varies linearly with a radial distance from its axis.
As the torque increases, the ...

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Torsion

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torsion limits in circular shafts

Circular shafts under torsion show a clear change from elastic behavior to plastic deformation as torque increases. In the elastic limit, stress rises in direct proportion to the distance from the shaft’s center. The outer material carries the highest stress first, and the shaft can still return to its original shape.

At a critical stress level, the shaft begins to yield. This marks the maximum torque the shaft can carry without permanent deformation. Beyond this point, a plastic region forms near the outside of the shaft, while an inner elastic core remains. In the plastic area, stress stays constant, but the elastic core still follows a linear stress pattern.

As torque keeps increasing, the plastic zone grows and the elastic core shrinks. The shaft eventually becomes fully plastic across its cross section. The total torque at any stage comes from both the elastic and plastic parts together. By examining how the plastic region expands, it is possible to calculate the ultimate plastic torque, which is the maximum torque the shaft can withstand before it loses its original form completely.

Torsion Limits in Circular Shafts

stresses in a shaft

Torque and Shear in a Twisted Shaft

A shaft under torque develops internal shear forces as it twists. In this setup, equal and opposite torques act on the shaft PQ. To study the effect, a section is cut perpendicular to the shaft axis at an arbitrary point R. The free-body diagram of the QR segment shows the shearing forces applied by the PR portion. These forces act as the shaft resists twisting. Using equilibrium on the QR segment links the internal shear forces in the cut section to the internal torque. Here, r is the...

deformation in a circular shaft

Shear Strain in a Circular Shaft

Shear strain in a circular shaft describes how the shaft’s surface changes shape under torsion. A circular shaft keeps each cross-section flat and undistorted as it twists. Each section behaves like a rigid slab that rotates in place. To study the strain inside the shaft, consider a cylindrical section with length L and radius R. One end of this section is fixed. The radius at a point inside the section is labeled r. Before the load is applied, a small square element lies on the surface of...

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Torsion Formula for Circular Shafts

Torsion in a circular shaft is analyzed when the applied torque stays within Hooke's law. In this linear range, the shaft does not undergo permanent deformation. The discussion uses shearing strain, shearing stress, and the modulus of rigidity to build the stress equation. The derivation also requires the moments of the small forces on a cross-section to equal the applied torque. When the shearing stress expression is rewritten, an integral term appears. This term represents the polar moment...

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Elastic Twist in a Circular Shaft

Elastic twist in a circular shaft describes how a cylindrical shaft rotates when torque is applied. The shaft has a length L and a uniform radius r. A torque at the free end creates shearing strain, which is greatest at points farther from the shaft axis. When the shaft stays within the elastic range, the shearing strain can be written in terms of the applied torque, radial distance, polar moment of inertia, and modulus of rigidity. The polar moment of inertia is a geometric measure of how the...

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Shaft torsion between pulleys B and C is found by analyzing how torque twists an aluminum shaft. An electric motor applies 700 N·m of torque and produces stable rotation. The shaft carries pulleys B and C, which experience torques of 300 N·m and 400 N·m. The calculation starts with a section cut between pulleys B and C. A free-body diagram is used to study the cut cross-section. Because pulley B has an anticlockwise torque, the torque at the cut must balance it in the opposite direction. The...

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Sizing a Transmission Shaft by Torque

A transmission shaft is sized from the power it must carry and the speed it rotates at. These two design limits guide the choice of shaft material and cross-sectional size. The goal is to keep the maximum shearing stress within the elastic limit while still transmitting the needed power. Power is directly linked to torque, which is the twisting force applied to the shaft. By rearranging the power relation, the torque can be found from the required power and the shaft speed. That torque value...

stress concentrations in circular shafts

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Circular shafts can develop local stress peaks when torque is applied through real machine parts. The elastic torsion formula works best for a circular shaft with a uniform cross-section and rigid plates fixed to its ends. In practice, torque is often passed through flange couplings or gears, and these parts use keys in keyways to connect to the shaft. That loading method changes the stress pattern near the point where torque enters the shaft. The stress distribution no longer matches the...

plastic deformation in circular shafts

Torsional Failure and Plastic Strain in Shafts

Plastic deformation in circular shafts happens when torsional force pushes the material past its yield strength. At that point, the shaft does not return to its original shape. Instead, it keeps a permanent strain. To measure this change, the stress pattern inside the shaft must be understood. The maximum shearing stress is calculated first. Then a shearing-stress-strain diagram can be drawn to find the maximum shearing strain. Shearing strain changes linearly with the distance from the shaft...

Circular shafts under torsion show a clear change from elastic behavior to plastic deformation as torque increases. In the elastic limit, stress rises in direct proportion to the distance from the shaft’s center. The outer material carries the highest stress first, and the shaft can still return to its original shape. At a critical stress level, the shaft begins to yield. This marks the maximum torque the shaft can carry without permanent deformation. Beyond this point, a plastic region forms...

residual stresses in circular shafts

Residual Stress After Shaft Torsion

Residual stress can remain in a circular shaft after torque causes plastic deformation. This happens in elastoplastic materials, which show both elastic and plastic behavior. The plastic change can come from high shearing stress or large strain. Residual stress is the internal stress that stays in the material after the external force is removed. In a shaft under torque, the angle of twist does not return fully to its original value. That lasting change shows that residual stress is still...

torsion of noncircular members

Torsion in Square and Rectangular Bars

Torsion in square and rectangular bars shows how shape changes the way a material twists. Circular shafts keep their cross-sections nearly unchanged because they are axis-symmetric. That symmetry helps the stress spread evenly, so the shaft can resist torsion without distorting. Square bars behave differently because they do not have the same axial symmetry. When twisted, their cross-sections distort, although the diagonals and the lines connecting the midpoints stay as exceptions. This means...

thin-walled hollow shafts

Shear Flow in Thin-Walled Shafts

Shear flow in a thin-walled hollow shaft describes how torsional force is carried through the wall. When a small segment of width dx is isolated, it is still in equilibrium, but it experiences torsional shearing forces at its ends. These forces come from the longitudinal shearing stress on the segment's minor surface multiplied by that surface area. The result is a uniform shear flow through the structure. To study the wall more closely, a small section with length ds is considered. The force...

key terms and concepts

Learn how circular shafts react to torsion, when yielding begins, and how elastic and plastic regions combine to determine ultimate plastic torque.

Torsion Limits in Circular Shafts | JoVE K12

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Torsion Limits in Circular Shafts

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