Name: residual stress after shaft torsion
Uploaded: 2024-05-23T12:59:41.000Z
Duration: 1 min 10 s
Channel: JoVE

In elastoplastic materials, residual stress can develop when the material undergoes plastic deformation due to high shearing stress or large strains.
When the external loading is removed, the internal stresses sustained within the shaft material are known as the Residual stresses.
Plotting the torque versus angle of twist diagram, it can be shown that the angle of twist does not return to zero when the torque is removed. A straight line represents the unloading of the shaft.
The residual stresses in elastoplastic material are obtained by applying the principle of superposition.
First, the stresses due to the applied torque are considered in the loading phase, and then the stresses due to the equal and opposite torque applied to unload the shaft are considered. The distribution of residual stresses in the shaft is obtained by adding these two groups of stresses.
Plotting stress versus the radial distance, it can be observed that some residual stresses share the same direction as the original stresses, while others are in the opposite direction.

residual stresses in circular shafts

Residual Stresses in Circular Shafts

In materials that exhibit elastic and plastic behavior, known as elastoplastic materials, residual stresses can accumulate when these materials experience plastic deformation. This deformation arises from either high levels of shearing stress or significant strains. Residual stresses are internal stresses that persist within a material after removing the external force causing deformation. This phenomenon is demonstrated when observing the behavior of a shaft under torque; notably, the shaft&#39;s angle of twist doesn&#39;t revert to its original state after the torque removal, indicating the presence of residual stress. This behavior is graphically represented on a torque versus angle of twist diagram, where the shaft unloading process is depicted as a linear path.
The methodology to calculate these residual stresses incorporates the principle of superposition. It involves two steps: initially evaluating the stresses induced by the applied torque during the loading phase, followed by assessing the stresses generated by applying an equal and opposite torque to unload the shaft. The distribution of residual stresses within the shaft is ascertained by aggregating these two stress responses. A further analysis, plotting stress against radial distance, reveals that residual stresses may align with the original stress direction or counteract it. This insight is crucial for assessing materials&#39; resilience and structural integrity under stress.

In elastoplastic materials, residual stress can develop when the material undergoes plastic deformation due to high shearing stress or large strains.
When ...

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Mechanical Engineering

Unit 1

Torsion

KEY TERMS AND CONCEPTS

residual stress after shaft torsion

Residual stress can remain in a circular shaft after torque causes plastic deformation. This happens in elastoplastic materials, which show both elastic and plastic behavior. The plastic change can come from high shearing stress or large strain.

Residual stress is the internal stress that stays in the material after the external force is removed. In a shaft under torque, the angle of twist does not return fully to its original value. That lasting change shows that residual stress is still present.

The behavior is shown on a torque versus angle of twist graph. During unloading, the path is a straight line. To calculate the residual stress, the principle of superposition is used. First, the stress from the applied torque is found during loading. Then an equal and opposite torque is applied to represent unloading.

The final residual stress distribution comes from adding these two stress results together. A stress versus radial distance plot shows how the residual stress changes from the center to the outside of the shaft. In some regions, the residual stress matches the original stress direction. In others, it acts in the opposite direction. This helps evaluate how well the material can resist damage and keep its structural integrity after loading.

Residual Stress After Shaft Torsion

stresses in a shaft

Torque and Shear in a Twisted Shaft

A shaft under torque develops internal shear forces as it twists. In this setup, equal and opposite torques act on the shaft PQ. To study the effect, a section is cut perpendicular to the shaft axis at an arbitrary point R. The free-body diagram of the QR segment shows the shearing forces applied by the PR portion. These forces act as the shaft resists twisting. Using equilibrium on the QR segment links the internal shear forces in the cut section to the internal torque. Here, r is the...

deformation in a circular shaft

Shear Strain in a Circular Shaft

Shear strain in a circular shaft describes how the shaft’s surface changes shape under torsion. A circular shaft keeps each cross-section flat and undistorted as it twists. Each section behaves like a rigid slab that rotates in place. To study the strain inside the shaft, consider a cylindrical section with length L and radius R. One end of this section is fixed. The radius at a point inside the section is labeled r. Before the load is applied, a small square element lies on the surface of...

circular shaft - stresses in linear range

Torsion Formula for Circular Shafts

Torsion in a circular shaft is analyzed when the applied torque stays within Hooke's law. In this linear range, the shaft does not undergo permanent deformation. The discussion uses shearing strain, shearing stress, and the modulus of rigidity to build the stress equation. The derivation also requires the moments of the small forces on a cross-section to equal the applied torque. When the shearing stress expression is rewritten, an integral term appears. This term represents the polar moment...

angle of twist - elastic range

Elastic Twist in a Circular Shaft

Elastic twist in a circular shaft describes how a cylindrical shaft rotates when torque is applied. The shaft has a length L and a uniform radius r. A torque at the free end creates shearing strain, which is greatest at points farther from the shaft axis. When the shaft stays within the elastic range, the shearing strain can be written in terms of the applied torque, radial distance, polar moment of inertia, and modulus of rigidity. The polar moment of inertia is a geometric measure of how the...

angle of twist: problem solving

Shaft Torsion Between Pulleys B and C

Shaft torsion between pulleys B and C is found by analyzing how torque twists an aluminum shaft. An electric motor applies 700 N·m of torque and produces stable rotation. The shaft carries pulleys B and C, which experience torques of 300 N·m and 400 N·m. The calculation starts with a section cut between pulleys B and C. A free-body diagram is used to study the cut cross-section. Because pulley B has an anticlockwise torque, the torque at the cut must balance it in the opposite direction. The...

design of transmission shafts

Sizing a Transmission Shaft by Torque

A transmission shaft is sized from the power it must carry and the speed it rotates at. These two design limits guide the choice of shaft material and cross-sectional size. The goal is to keep the maximum shearing stress within the elastic limit while still transmitting the needed power. Power is directly linked to torque, which is the twisting force applied to the shaft. By rearranging the power relation, the torque can be found from the required power and the shaft speed. That torque value...

stress concentrations in circular shafts

Why Shafts Develop Local Stress Peaks

Circular shafts can develop local stress peaks when torque is applied through real machine parts. The elastic torsion formula works best for a circular shaft with a uniform cross-section and rigid plates fixed to its ends. In practice, torque is often passed through flange couplings or gears, and these parts use keys in keyways to connect to the shaft. That loading method changes the stress pattern near the point where torque enters the shaft. The stress distribution no longer matches the...

plastic deformation in circular shafts

Torsional Failure and Plastic Strain in Shafts

Plastic deformation in circular shafts happens when torsional force pushes the material past its yield strength. At that point, the shaft does not return to its original shape. Instead, it keeps a permanent strain. To measure this change, the stress pattern inside the shaft must be understood. The maximum shearing stress is calculated first. Then a shearing-stress-strain diagram can be drawn to find the maximum shearing strain. Shearing strain changes linearly with the distance from the shaft...

circular shafts - elastoplastic materials

Torsion Limits in Circular Shafts

Circular shafts under torsion show a clear change from elastic behavior to plastic deformation as torque increases. In the elastic limit, stress rises in direct proportion to the distance from the shaft’s center. The outer material carries the highest stress first, and the shaft can still return to its original shape. At a critical stress level, the shaft begins to yield. This marks the maximum torque the shaft can carry without permanent deformation. Beyond this point, a plastic region forms...

Residual stress can remain in a circular shaft after torque causes plastic deformation. This happens in elastoplastic materials, which show both elastic and plastic behavior. The plastic change can come from high shearing stress or large strain. Residual stress is the internal stress that stays in the material after the external force is removed. In a shaft under torque, the angle of twist does not return fully to its original value. That lasting change shows that residual stress is still...

torsion of noncircular members

Torsion in Square and Rectangular Bars

Torsion in square and rectangular bars shows how shape changes the way a material twists. Circular shafts keep their cross-sections nearly unchanged because they are axis-symmetric. That symmetry helps the stress spread evenly, so the shaft can resist torsion without distorting. Square bars behave differently because they do not have the same axial symmetry. When twisted, their cross-sections distort, although the diagonals and the lines connecting the midpoints stay as exceptions. This means...

thin-walled hollow shafts

Shear Flow in Thin-Walled Shafts

Shear flow in a thin-walled hollow shaft describes how torsional force is carried through the wall. When a small segment of width dx is isolated, it is still in equilibrium, but it experiences torsional shearing forces at its ends. These forces come from the longitudinal shearing stress on the segment's minor surface multiplied by that surface area. The result is a uniform shear flow through the structure. To study the wall more closely, a small section with length ds is considered. The force...

key terms and concepts

Learn how torque can leave residual stress in circular shafts, how unloading is shown on a graph, and how superposition is used to find the final stress pattern.

Residual Stress After Shaft Torsion | JoVE K12

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Residual Stress After Shaft Torsion

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