Preparation
1. Create a Mask
Using a CAD software, design the channel for high-resolution printing on a transparency. This will be the "mask".
In the clean room:
2. Clean and bake the wafer
First, squirt the wafer with Acetone, then quickly with Methanol, then with Isopropanol. Finally, dry the wafer using Nitrogen.
Bake the wafer in the oven (130°C) for 5 min.
3. Coating the wafer
Place the wafer at the center of the spin-coating machine. Pour photoresist (SU-8) from the bottle onto the wafer. Let the SU-8 flow and relax for ~ 10 s. Turn on the spin-coater and ramp its speed up from 0 to 500 rpm over 5 s; keep at 500 rpm for 10 s; ramp up to final speed over 10 s and maintain at final speed for 30 s. The final speed depends on the targeted coating thickness and the SU-8 used. The details can be found at http://www.microchem.com/
4. Soft-bake
After coating the wafer, bake it first at 65°C and then at 95°C. The baking time varies with targeted thickness and type of photoresist used. Then, let the wafer sit at room temperature for at least 5 min.
5. Exposure
Place the mask on top of the wafer and expose the wafer to UV light for the time recommended in the SU-8 manual.
6. Post-exposure bake
Bake the wafer at 65°C and then 95°C following the SU-8 manual's instructions.
7. Developing the wafer to obtain the "master" (mold)
Prepare a beaker filled with the developer (PMMA). Immerse the wafer into the beaker while very gently oscillating the beaker until the unexposed part of the photoresist is washed away.
In our lab:
8. Prepare PDMS and pour it onto the wafer
Mix the PDMS with its curing agent at 10:1 ratio into a cup. Stir and mix it homogenously: this will generate lots of bubbles and make the mixture look opaque. Pour the mixture on the "master".
9. De-bubble in vacuum chamber
To remove the bubbles, placed the master and PDMS mixture that is covering it into a vacuum chamber until all bubbles are gone.
10. Baking in oven
Bake for at least 12 hours in an oven at 65°C to harden the PDMS.
11. Punch holes
Peel off the PDMS from the master and punch holes for inlets and outlets of the channels.
In cleanroom (not shown)
12. Plasma bonding
Channels are bonded to a glass slide after treating both the PDMS layer and the glass slide with oxygen plasma for 1 min.
Experiments:
Exp #1: Investigating the chemotactic response of marine microbes to micro-scale nutrient layers
1) Setting up the experiment
- Add organisms and substrates to glass syringes
- Place microfluidic channel onto microscope stage and attach tubing to appropriate inlets and outlets
- Connect tubing to waste reservoir. Make sure tubing is entirely submerged in the fluid in waste reservoir to avoid pressure oscillations
- Place syringes onto syringe pump and connect to valves and tubing
- Set up microscope: light conditions, magnification, etc.
- Focus on appropriate position in the channel
- De-bubble channel using larger syringe filled with artificial seawater
- Set appropriate flow rate on syringe pump. In this case 2 ml/min, which corresponds to a mean flow velocity of 220 µm s-1 in the channel
2) Running the experiment
- Start syringe pump to establish a nutrient gradient in the channel
- Once flow has stabilized and a band of nutrients has developed, stop the flow on the syringe pump and begin recording time from this point
- Nutrient band begins to diffuse laterally
- At regular time intervals, use image analysis software to record sequences of frames to create 'movies'
- Discriminate swimming organisms by taking time-difference images between two subsequent frames, so that only moving objects are now visualized, allowing us to differentiate motile cells from non-moving particles and background noise
- Take movies to determine positions of cells in the channel with reference to the position of the nutrient patch
- Record movies at regular intervals for 10-20 min to analyze the positions and swimming patterns of organisms
- By using the image analysis software to superimpose the positions of organisms in different frames (assigning to each pixel the maximum light intensity recorded in that pixel over the duration of the movie), we can obtain trajectory information for swimming cells
Exp #2: Investigating the effects of shear on marine bacteria swimming in a vortexZ
- Using different channel geometry, we can observe the behavior of bacteria swimming in a vortex at different shear rates