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Results in this manuscript are divided into two sections. First, the cell viability was analyzed post-mixing with either the mechanical method or the passive mixing unit. Next, the cartilage and skin constructs were cultured and analyzed for relevant histological markers.
Cell distribution appeared homogenous in both cases. However, the action of mixing by hand using a spatula (Figure 2b) has more variance than mixing with a passive mixing unit (Figure 2a). The extent, speed, and mixing technique with a spatula is highly dependent on the user. However, blending cells into a bioink with a passive mixing unit standardizes mixing and minimizes variation across batches. Furthermore, the 30, 60, and 90 s mixing time may not be sufficient for the mixing of a large quantity of cells into a large quantity of bioink. More rigorous blending through mixing with a spatula may be necessary. In comparison, utilizing a passive mixing unit better maintains the mixing ratio of the cells to bioink during blending and ensures that a homogeneous mixing is performed. Additionally, sample loss is a concern with traditional mixing techniques where bioink can be left behind in the Petri dishes, tubes, and mixing tools due to their high viscosity. The cell viability was high for mixing with a mixing unit (> 90%) 1, 2, or 3 times. When the passive mixing unit was utilized, blending took about 1 min at a slow steady blending rate. While mixing with a spatula exhibited high viability after mixing for 30 and 60 s, greater than 90 s of mixing resulted in a significant decrease in viability compared to the other groups (77.9 ± 14%, p <0.05) (Figure 2c). This may be due to excessive mixing that causes damage to the cells. Long-term live/dead staining after 14 days and 28 days of culture is shown in Supplementary Figure 1. Cells begin spreading by day 14, and are highly spread by day 28, and indicate good viability.
After culture, both cartilage and skin tissue analogs were analyzed through histology. Analysis of cartilage constructs at days 0, 14, and 28 shows an increase in the quantity and coverage of GAGs as demonstrated through an Alcian Blue stain (Figure 3a-3c). The absence of the stain is noticed at day 0, while at day 14 staining is limited to locations proximal to the cells. However, by day 28 of culture, the Alcian blue is found throughout the construct, demonstrating the formation of a chondrocytic ECM. Bioprinted skin constructs were analyzed through histological staining of collagen I utilizing a Masson's Trichrome stain (Figure 3d-3f). Similar to the cartilage constructs, day 0 samples exhibited no collagen deposition. By day 14 of culture, substantial deposits of collagen were noted around the cells and along the surface of the construct. This was further enhanced by day 28, as dense collagen layers were found on the construct surface and within the bulk.

Figure 1: Passive Mixing Unit System. (a) 1 mL syringe for cell suspension, (b) 12 mL syringe with bioink, (c) dispensing unit, (d) passive mixing unit, (e) filling cartridge, (f) assembly of the bioink syringe (1) and cell suspension syringe (2) in the dispensing unit, attachment of the passive mixing unit to the end of both syringes (3), (g) attachment of the female-female Luer lock connector (4) and attachment of the filling cartridge (5) completes the assembly, (h) compress the dispensing unit to prime the mixing unit (6), (i) continue to push down on the dispensing unit to mix the cell suspension with the bioink and dispense into the filling cartridge (7). Please click here to view a larger version of this figure.

Figure 2: Cell Viability Images and Analysis. Representative images showing live (green) and dead (red) human fibroblasts after mixing with the passive mixing unit 1, 2, or 3 times (a) or spatula for 30, 60, or 90 seconds (b) and 3D culture for 1 day. Images at 4X magnification are shown. Scale bars indicate 200 µm. (c) Percent average viability of human fibroblasts after mixing with the passive mixing unit or spatula and 3D culture for 1 day. Error bars show standard deviation of mean, * 0.005. Please click here to view a larger version of this figure.

Figure 3: Tissue Specific Extracellular Matrix Deposition. Bioprinted cartilage constructs stained for glycosaminoglycans utilizing Alcian blue at (a) day 0, (b) 14, and (c) 28. Images captured at 5X magnification. Bioprinted skin constructs stained for collagen I using Masson's Trichrome (d) day 0, (e) 14, and (f) 28. Images captured at 5X magnification. Please click here to view a larger version of this figure.

Supplementary Figure 1: Cell Viability at day 14 (a), and day 28 (b). Scale bar is 200 µm, green refers to live cells, red refers to dead cells. Please click here to view a larger version of this figure.