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Fatigue, arising from sleep loss and circadian misalignment, is a serious threat to safety in occupations that require 24 h operations, irregular schedules, and extended work hours1,2. Laboratory research has been instrumental in characterizing how changes in sleep duration and timing influence subsequent alertness and performance3,4,5. These studies form the basis for fatigue risk management recommendations and work scheduling practices in operational environments6.
In this manuscript, a field study of aviation operations is used to demonstrate an approach for collecting sleep, circadian, fatigue, and performance data in complex operational settings7. We studied 44 airline pilots over 34 days while they flew a schedule that included periods of mid-morning flights, early flights, high-workload mid-day flights, and late flights that landed after midnight. Each work block was separated by 3–4 days of rest. Pilots collected objective and subjective data over the entirety of the study period including both flight duty and rest days.
Given the differences between laboratory and real-world environments, implementation of strategies and countermeasures developed in the laboratory do not always translate into operations as expected. Individual differences, a broad range of operational work schedules, irregular and unpredictable operations, organizational practices and culture, and labor agreements are some of the factors that can complicate the application of science into practical operational use. As a result, it is important to evaluate the impact of such interventions using consistent and reliable methods to assess sleep, circadian rhythms, fatigue or alertness, and performance. The level of monitoring and data collecting must be kept proportional to the anticipated levels of fatigue and associated risks to safety within an operation8. Furthermore, in any safety-sensitive setting, maintaining safe operations is paramount to the investigatory protocol.
The gold standard method for assessing sleep duration and quality is through polysomnography (PSG), which involves measuring brain activity, heart rate, eye movement, and muscle activity through a collection of electrodes and sensors placed on the scalp, face, and chest. Although robust, PSG is not practical for collecting sleep information in most operational environments. Many wearable devices have been developed to estimate sleep timing, duration, and quality, but few have been validated9,10. The combination of wrist-worn actigraphy and daily sleep diaries have been widely used to estimate sleep in field studies across a range of occupations11,12,13,14 and have been validated against PSG, showing concordance for sleep duration15. In addition, using actigraphy and sleep diaries for field studies places a low burden of effort on study participants, because most actigraphy devices are worn on the non-dominant wrist and only removed for showering or swimming, much like a wristwatch. Likewise, a well-designed sleep diary, presented on a phone or touch-screen device, can typically be completed by participants in less than two min.
The sleep-wake cycle is coordinated by the circadian pacemaker located in the suprachiasmatic nuclei of the hypothalamus16. This pacemaker also synchronizes many other aspects of biological function such as body temperature and hormonal rhythms (e.g., melatonin and cortisol). The endogenous circadian rhythm is near to, but not exactly, 24 h; therefore, it must be reset each day to allow for stable synchronization (i.e., entrainment) to the 24 h day. The primary resetting agent of the circadian pacemaker is light. In operational environments that require non-standard schedules and 24 h operations, circadian misalignment can occur, in which the circadian drive to sleep coincides with scheduled work11. It is possible to determine when the circadian pacemaker is promoting sleep and wake by measuring the peak timing (i.e., circadian phase) of the rhythms of biological signals that are controlled by the circadian rhythm.
It is important to measure the circadian phase following implementation of countermeasures in order to better understand whether such techniques are successful in aligning the circadian pacemaker with the imposed work schedule. Many of the outputs of the circadian system used to determine phase in laboratory settings are prone to masking, making them unsuitable for use in a field environment. For example, circadian changes in body temperature are difficult to detect in free-living individuals who may engage in activities such as exercise that alters their body temperature. Melatonin is acutely suppressed by light exposure, making collection of melatonin in blood or saliva impossible in situations where light cannot be controlled. However, 6-sulfatoxymelatonin (aMT6s), the major metabolite of melatonin, is excreted in urine and is less affected by the masking effects of light, making it an ideal candidate for measuring the circadian phase in operational environments17,18.
In addition to measuring changes in physiology, it is also important to measure the impact of work schedule changes on subjective fatigue or alertness. While there are several scales available to measure different aspects of alertness and fatigue, the most commonly used in aviation are the 7-point Samn-Perelli Fatigue Scale (SP)19 and 9-point Karolinska Sleepiness Scale (KSS)20. The SP is also commonly used in field studies of shift workers across a wide range of occupations21,22,23,24. The KSS has been validated against objective measures of sleepiness such as electroencephalography (EEG) and slow rolling eye movements20,25, as well as performance25. This scale is commonly used in studies both in the laboratory and the field24,26. There may be other subjective scales that are appropriate for different shiftwork or occupational environments. It is important to choose a scale that has been validated and ideally has meaningful thresholds for levels of “acceptable” alertness. For example, KSS scores over 7 are associated with high levels of physiological signs of sleepiness and impaired driving performance25,27, while Samn-Perelli ratings relate directly to flying duties28. For the study described in this manuscript, the Samn-Perelli was used, because it was originally developed as a subjective fatigue measure in a study population consisting of pilots.28
Although measuring sleep and circadian phase is an important component in evaluating an intervention, a primary outcome of interest in field studies is typically objective performance. There are a variety of tests that have been developed to evaluate cognitive performance, but the most sensitive and reliable test for measuring the effects of sleep loss and circadian misalignment is the Psychomotor Vigilance Task (PVT). The original PVT (PVT-192) is a simple reaction time test, where an individual is presented with a stimulus and is instructed to respond to the stimulus by pressing a button as quickly as possible29. The PVT has been validated under conditions of acute and chronic sleep loss and circadian misalignment4,5,30. The duration of the task can be varied based on the design of the study31,32; although, the traditional 10 min duration is preferred in laboratory studies33,34. while a 5 min duration PVT is typically more feasible in field studies where operational demands can interfere with the administration of the test35.
In addition, the PVT shows little to no learning effects and is simple to use, making it a practical test for deploying in field environments where study participants may not be observed during testing36. The ubiquity of touch-screen devices allows for easy deployment of the PVT, but researchers should be cautious when implementing the PVT, because there are numerous aspects of touch-screen devices that can introduce error into the collection of PVT data37,38. For example, different hardware and software combinations have different system latencies, and other applications running in the background can introduce unknown error into the recorded reaction times. As a result, it is important to collect PVT data using a validated PVT, with consistent hardware and software, with WiFi, and with all other applications turned off. In addition, given that it is not practical to observe study participants during tests in operational environments, it is critical that participants are trained to complete each PVT with the device in the same orientation, using the same finger38,39.
Each of these elements of data collection is important and these tools have been used in other operational studies in the past40,41,42,43. However, in addition to the challenges described above, it can be difficult to achieve compliance with study procedures when participants are required to independently complete tasks, especially when such tasks include a time-sensitive component. A final element that is important in data collection in operational environments is the organization of information in a way that makes it easy for individuals to complete tasks on time. The NASA PVT+ application for touchscreen devices can be customized to present tasks to participants in sequence, guiding them through study procedures. For example, in the study presented here, airline pilots are provided with touchscreen devices pre-loaded with an application that is used to complete sleep diaries every morning and evening. The devices are also used to complete PVT tests and fatigue ratings, among other tasks, in the morning, at the top-of-descent (TOD) of each flight, post-flight, and in the evening before bed. This presentation of information allowed pilots to complete study procedures with minimal inconvenience to their work-related tasks.
It can be very difficult to collect data among pilots, as the nature of the job requires them to travel long distances and work in confined spaces (i.e., cockpits) with many distractions and often unpredictable workloads. Despite these challenges, it is critical to collect data in this population, because pilot fatigue is a threat to safe aviation operations40,44,45. The high intensity of airline operations is conducive to degradation of crew performance and increases the risk of fatigue-related incidents46,47,48,49,50. Using the combination of methods described above, we measured sleep, circadian rhythms, fatigue and performance among 44 short-haul airline pilots over 34 days. During the study, pilots flew a fixed schedule that included a baseline data collection with 5 days of mid-morning flights, four early flights, four high-workload mid-day flights, and four late flights landing after midnight. Each work block was separated by 3–4 days of rest. These findings demonstrate how comprehensive data collection, including measures of sleep, circadian rhythms, fatigue, and performance, can be used in operational environments.
In this case, the purpose of the study was to evaluate sleep, circadian rhythms, fatigue, and performance by duty start time as follows. 1) Baseline: during the first duty block, all pilots worked 5 days that each included two flights of about 2 h each, starting in the mid-morning, to allow for an adequate nighttime sleep episode. This block was followed by 4 rest days. 2) Early starts: during the early duty block, all pilots worked 5 days that each included two flights of about 2 h, each starting between approximately 5:00 AM and 8:00 AM. This block was followed by 3 rest days. 3) High-workload shifts mid-day: during the mid-day duty block, all pilots worked 5 days, which each included 2–4 flights of ~2–6 h each, starting at approximately mid-day. This block was followed by 3 rest days. 4) Late finishes: during the late duty block, all pilots worked 5 days, which included two flights of about 3 h each, starting in the late afternoon around 4:00 PM and ending around midnight. This block was followed by 3 rest days.