Protocols to generate COL1 matrices with aligned fibers have been described using magnetic methods, the direct application of mechanical strain, and microfluidic techniques47. Microfluidic approaches are commonly used to create microphysiological systems because of their well-defined flow and transport characteristics, which enable precise control over the biochemical microenvironment. Since aligned COL1 fibers provide key instructive cues during pathophysiological processes such as wound healing, tumor cell invasion, and tissue development, generating aligned COL1 matrices in microfluidic systems is a step toward developing biologically relevant microphysiological systems.
This protocol provides the ability to fabricate millimeter-scale, aligned COL1 matrices with regions of defined fiber alignment. To induce alignment, a microfluidic channel with stepwise reductions in width is used. As a self-assembling COL1 solution flows through the channel at a constant flow rate, the solution flow velocity increases at the constrictions, resulting in local extensional strain and long-range alignment of the self-assembling COL1 fibers. Compared to shear flow-induced fiber alignment, we observed fiber alignment in channels up to 250 µm in thickness, allowing us to create 3D hydrogels in a microfluidic channel. Since COL1 fiber alignment relies upon the extensional strain rate, users may modify the provided channel or develop custom channel designs to generate extensional flow and create COL1 matrices of the desired size and shape. Additional flexibility is provided through the soft lithography-free fabrication of the channels, allowing for the rapid prototyping of channel designs.
The two-piece channel approach presented in this protocol overcomes the limitations of accessing a 3D hydrogel in microchannels. A two-piece channel provides direct access to the COL1 hydrogel, wherein the channel cover can be lifted off to reveal the COL1 matrix in the channel. Directly accessing the COL1 after polymerization eliminates the need for cells to be mixed into the COL1 precursor solution, allowing a user to manipulate the COL1 precursor solution for extended periods at non-physiological pH and low temperatures. Further, a modular approach can be used to position the cells and provide layer-by-layer biofabrication capabilities, as shown in our earlier work. Modules can be used to introduce membranes for co-culture, introduce continuous perfusion, and also create multi-layered ECM constructs22,38,39. Custom modules can also be fabricated depending on experimental needs. Coupled with magnetic latching, the modular approach is also well suited to experiments that require adding functionality with time.
There are some critical steps that need to be considered in this protocol. All components, including the channel cutout, cover, coverslips, and modular base, should be cleaned appropriately to ensure proper bonding and chemical functionalization. The collagen should be prepared on ice, and all the components must be kept cold to ensure consistency. Once prepared, the collagen solution should be used within 10 min of preparation. The final pH of the collagen solution must be measured using a pH probe to ensure consistency. A clean, moist wipe must be placed in the Petri dish with the collagen to ensure that the collagen does not dry out in the warm incubator.
Some modifications and troubleshooting of the protocol include the following. (i) If media leaks during cell culture, one should ensure that the PMMA frame and coverslips are attached without any gaps in the adhesive layer. (ii) If the magnets are not set flush in the base layer, they will prevent the coverslip from adhering to the base, resulting in gaps. (iii) The glutaraldehyde coating on the coverslip can also be of a lower concentration if needed (down to 0.1%). The optimal concentration of glutaraldehyde to prevent toxicity should be experimentally determined for each cell line to be used in the experiment since glutaraldehyde may present toxicity to cells. (iv) One may include additional materials such as hyaluronic acid, fibronectin, or fluorescent beads along with collagen to customize the matrix further. (v) If needed, the channel design can be modified to have longer or shorter segments to avoid boundary and edge effects48.
This protocol has the following limitations. Atelo bovine collagen is a soft material (G' <100 Pa) at 2.5 mg·mL−1. To increase the gel stiffness, researchers may use higher concentrations of collagen or introduce crosslinking agents. Although this protocol has only been validated for aligning collagen matrices up to 250 µm in thickness, thicker matrices can be developed by increasing the channel thickness and optimizing the flow rates to introduce adequate extensional strain rates.
It is anticipated that this protocol will be of use to researchers seeking to develop tissue-specific ordered microenvironments. It may also be used as a guide for creating modular fluidic platforms to establish microphysiological systems.