Here we present a protocol for constructing an organ-on-chip (OOC) system designed to mimic pneumonectomy. This system investigates the potential correlation between glycocalyx impairment and complications following pneumonectomy.
Method Article
Here we present a protocol for constructing an organ-on-chip (OOC) system designed to mimic pneumonectomy. This system investigates the potential correlation between glycocalyx impairment and complications following pneumonectomy.
Endothelial glycocalyx (GCX), a carbohydrate-rich layer coating the luminal surface of endothelial cells, plays a pivotal role in regulating cellular responses to stimuli. It is comprised of transmembrane proteins serving as mechanotransducers for cellular responses. While it naturally maintains its structure and stability under homeostatic conditions, exposure to high-shear stress can induce damage with numerous consequences. General shear stress effects on endothelial cells have been explored, but the extent and impact of shear stress on vascular systems, specifically post-pneumonectomy, have not been well studied. To investigate this, a comprehensive approach was undertaken, involving the creation of a CAD model of pulmonary vasculature pre- and post-pneumonectomy. Utilizing computational fluid simulation, key regions of elevated shear stress and pressure were identified and replicated in an organ-on-chip (OOC) system. Human lung microvascular endothelial cells (HLMVECs) were seeded onto a mold in the shape of the selected sections to characterize the effects of elevated shear stress in vitro. Following experimentation, HLMVECs were immunostained to qualitatively evaluate GCX health under normal and increased stresses induced by pneumonectomy. The integration of computational modeling and experimental analysis enhances our understanding of how changes in shear stress affect GCX, clarifying their effects on vascular function and post-surgical complications.
A pneumonectomy is an invasive and high-risk surgical intervention performed to extract the right or left lung1. This procedure is typically utilized as a treatment option for various severe ailments such as lung cancer, pulmonary tuberculosis, and traumatic lung injuries2. While the procedure holds promise, it poses significant risks, highlighted by increased rates of postoperative complications ranging from arrhythmias to pulmonary edemas1.
Pneumonectomies have a profound impact on cardiovascular dynamics by directing the heart's entire cardiac output into the remaining lung3. This redirection of blood flow is known to increase pressure and shear stresses within the remaining pulmonary vasculature4. With these vast alterations in blood flow patterns, the endothelial glycocalyx (GCX) plays a pivotal role in sensing these changes in the blood flow patterns5.
The GCX is a gel-like layer that regulates biochemical activities in response to changes in its environment6,7. Its expression has been shown to increase with prolonged exposure to uniform flow and decrease with exposure to disturbed flow compared to static culture8,9. The GCX exhibits a variable thickness ranging from 0.1-1 µm across the entire vasculature and functions as an essential mechanotransduction layer coating the endothelial cells of blood vessels10. The network is composed of a dense layer of sugars, lipids, and proteins, as shown in Figure 1. These sugars bind to form glycans, which can exist either freely in the bloodstream or attached to proteins or lipids, resulting in the formation of proteoglycans, glycoproteins, or glycolipids7,11. Proteoglycans are composed of glycosaminoglycan (GAG) chains, which bind to the cell membrane through plasma proteins or receptors. These GAGs include heparan sulfate (HS), hyaluronic acid (HA), chondroitin sulfate (CS), dermatan sulfate, and keratan sulfate12. Heparan sulfate is the predominant GAG, making up over 50% of the total GAGs found in the GCX. These side chains can attach to embedded core proteins, which include glypicans (anchored by glycosylphosphatidylinositol) and syndecans (with a membrane-spanning domain), along with CD44 (a surface adhesion receptor). The complexes described above play a crucial role in regulating growth factors, anti-inflammatory reactions, facilitating vessel dilation, and controlling vascular permeability13.

Figure 1: GCX component diagram. Schematic representing the components of the endothelial glycocalyx. This schematic displays the apical glycocalyx, which is found on the lumen of the vessel, showing its membrane-bound proteoglycans and glycoproteins. Created with BioRender.com Please click here to view a larger version of this figure.
Although the precise connection between pneumonectomies and GCX damage is not well studied, there exists a plausible correlation between the altered blood flow patterns induced by pneumonectomies and the integrity of the GCX. Disturbed blood flow in the vasculature is known to inflict damage on the GCX6. We hypothesized that increased disturbed flow and changes in shear stress in the remaining vasculature following a pneumonectomy may inflict damage to the GCX over time. This accelerated deterioration may catalyze postoperative complications and morbidities, thereby increasing the inherent risks to the patient's overall health13.
This protocol aimed to model the pulmonary vasculature following pneumonectomy, following the general procedure outlined in Figure 2. Fluid simulations were conducted on a computer-aided design model replicating human pulmonary vasculature with and without pneumonectomy. The pneumonectomy models were created by designing 3D pulmonary vasculature in 3D modeling software, based on dimensions derived from CT scans and literature data, then further simplifying them for flow simulations in computational fluid dynamics (CFD) software. The simulations identified specific areas of interest, chosen by areas where shear stress was increased in the pneumonectomy models when compared to the control. These areas of interest were chosen to replicate for building an in vitro model. The in vitro model utilized a fluidic chamber design to simulate multiple sections of vasculature with normal geometry and pneumonectomy geometry to simulate the difference in flow conditions.
Human lung microvascular endothelial cells (HLMVECs) were cultured on fibronectin-coated polydimethylsiloxane (PDMS) substrates, shaped to mimic a selected bifurcation region. Microvascular endothelial cell culture media was perfused through the system using a peristaltic pump. Finally, the cells and GCX were fixed, immunostained with a GCX-staining antibody, and visualized using a fluorescent microscope to evaluate their condition after exposure to fluid flow. A general timeline of the protocol can be found in Table 1.

Figure 2: OOC development sequence. Sequence of developing a novel OOC system to study the effects of lung pneumonectomy (1) CT scan generated of human pulmonary vasculature. (2) CT scan geometry used to identify regions of interest for 3D CAD model. (3) Fluid flow simulations to determine geometries of interest for in vitro model. (4) PDMS mold modeled containing areas of interest from simulation results (5) Mold inserted into acrylic case to fix mold for perfusion (6) Completed flow chamber setup (7) Complete flow chamber setup transferred to incubator (8) Brightfield and fluorescent images taken after exposure to shear stress. Created with BioRender.com Please click here to view a larger version of this figure.
Table 1: General protocol timeline. General Sequence of performing steps within the protocol with average duration (h) of each step. Please click here to download this Table.
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This study utilized computed tomography (CT) imaging data from previous literature14 that was collected in compliance with the Institutional and Federal ethical standards. All imaging data that were referenced had informed consent from participants, following approval by the Institutional Review Board (IRB) to ensure the protection of participants' rights and privacy.
1. Modeling pulmonary vasculature in CAD software
2. Fluid flow simulation
NOTE: This step is helpful in locating regions of modified shear stress after pneumonectomy to select the vascular geometry to replicate for the in vitro system. Additionally, the software license must support the Import Module.
3. Preparation of PDMS molds

Figure 3: 3D CAD drawing of control vasculature. Dimensions, in mm, of the control vasculature model in a top view and side view. Please click here to view a larger version of this figure.

Figure 4: 3D CAD drawing of pneumonectomy vasculature. Dimensions, in mm, of the pneumonectomy vasculature model in a top view and side view. Please click here to view a larger version of this figure.

Figure 5: Creating PDMS molds. Creating PDMS molds. (A) 3D-printed PLA molds for control (orange) and pneumonectomy (green) experiments. (B) Weighing scale with PDMS making materials. (C) Pouring the PDMS mixture (10:1 base + curing agent) into the 3D-printed molds. (D) Degassing PDMS in a vacuum chamber. Created with BioRender.com Please click here to view a larger version of this figure.
4. Cell culture and seeding


Figure 6: Attaching PDMS molds to plates. Basic steps in attaching the PDMS vasculature to cell culture plates. (A) Materials required for placing PDMS vasculature halves in culture plates. (B) Two pieces of double-sided adhesive tape are placed diagonally in each sterile culture plate. (C) PDMS vasculature halves mounted on top of the double-sided adhesive. Created with BioRender.com Please click here to view a larger version of this figure.

Figure 7: Seeding HLMVECs into PDMS molds. Steps for seeding HLMVECs in PDMS vasculature. (A) Fill the vasculature 150-300 µL with 20 µg/mL fibronectin. (B) Aspirate excess fibronectin using the tilt tap technique. (C) Plug the ends of the PDMS vasculature half with 3D-printed plugs. (D) Seed 500-600K cells in 300 µL media into each vasculature half. (E) Place PDMS halves in the incubator for 1-2 h to facilitate cell attachment. (F) Cover PDMS halves with media and removing plugs. Created with BioRender.com Please click here to view a larger version of this figure.
5. Assembling and running the flow System

Figure 8: Constructing the flow chip. Constructing the flow chip. (A) Aspirate media from the cell culture plate. (B) PDMS halves after the media has been aspirated. (C) Remove PDMS halves from the plate with other materials needed to build the chip (plug, syringe filter, ½" tubing pieces, silicone sealant, 10x screws, and acrylic blocks). (D) Place the PDMS halves in the acrylic blocks and apply silicone sealant to the locations marked red. (E) Place the tubing in the respective cutouts. (F) Connect the flow chamber halves and attach the plug and syringe filter. Created with BioRender.com Please click here to view a larger version of this figure.

Figure 9: Flow system setup. Set up of the flow system. The complete flow system is constructed utilizing tubing, tubing connectors, a peristaltic pump, a syringe reservoir, a support stand, and the flow chip. Created with BioRender.com Please click here to view a larger version of this figure.

Figure 10: Flow system priming. Priming the flow system with media. (A) Simple setup of the flow system without media. (B) The rubber stopper removed from the syringe reservoir, and media is continuously added until the tubing is filled and there is 20-30 mL of excess media in the reservoir. (C) Flow system primed with HLMVEC media. Created with BioRender.com Please click here to view a larger version of this figure.
6. Fixing and staining
7. Imaging
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The results from the fluid simulation laminar flow steady state study showed an increase in shear stress in certain bifurcations in the pneumonectomy models when compared to the control model, shown in Figure 11. Visualized in step 2.8 of the protocol, the red areas denote areas of high shear stress, while the blue areas show areas of low shear stress.
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Vascular modeling is an important new field for exploration. The successful creation of an accurate vascular model holds great promise for advancing the field of tissue engineering and drug development. This article outlines a novel method for generating an OOC vascular system that can be utilized to emulate a pneumonectomy or any other vascular system or geometry to study a potential link between GCX impairment and post-pneumonectomy complications. On a broader scale, this methodology can also be applicable to emulate o...
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The authors declare no conflicts of interest.
The authors would like to express our deepest gratitude to the Worcester Polytechnic Institute Biomedical Engineering Department for their support and guidance. We would like to provide a special thanks to Megan Ouellette, John Martel, and Sudish Vengat for their collaborative efforts and innovative ideas that greatly enhanced the quality and viability of this research. In addition, we would like to thank Samantha Cocchiaro, and Udaya Rattan for their in-lab contributions and their essential support and assistance.
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| Name | Company | Catalog Number | Comments |
|---|---|---|---|
| #8-32 x 3/4 in. Combo Round Head Zinc Plated Machine Screw (8-Pack) | Everbilt | 204274613 | - |
| 0.25% EDTA-Trypsin | ThermoFisher Scientific | 25200056 | - |
| 15mL Conical Sterile Polypropylene Centrifuge Tubes | Thermo Scientific | 12-565-269 | - |
| 35x10mm Dish, Nunclon Delta | Thermo Scientific | 153066 | - |
| 50mL Conical Sterile Polypropylene Centrifuge Tubes | Thermo Scientific | 12-565-271 | - |
| Assorted Rubber Stoppers | Fisherbrand | 14-132 | |
| BioLite Cell Culture Treated Flasks (25cm^2) | Thermo Scientific | 12-556-009 | - |
| BioLite Cell Culture Treated Flasks (75cm^2) | Thermo Scientific | 12-556-010 | - |
| COMSOL Multiphysics | COMSOL | N/A | - |
| Double Sided adhesive | 3M | 16758005 | - |
| Epredia Richard-Allan Scientific Cover Glass | Thermo Scientific | 22-050-218 | - |
| Fetal Bovine Serum | ThermoFisher Scientific | A5256701 | - |
| Fibronectin | ThermoFisher Scientific | 33016015 | 20 μg/mL dilution |
| Fisherbrand Isotemp Digital-Control Water Baths: Model 210 | Fisherbrand | 15-462-10Q | - |
| Fisherbrand Sterile Syringe (60mL) | Fisherbrand | 14-955-461 | - |
| Human Lung Microvascular Endothelial Cells | Sigma Aldrich | 540-05A | - |
| Keyence BZX810 Fluorescent Microscope | Keyence | N/A | - |
| Krayden Dow Sylgard 184 Silicone Elastometer Kit. Clear, (1.1LB) | Dow | 4019862 | - |
| Marga Cipta cast acrylic sheet 1/2' thick, 48x96' | Marga Cipta | N/A | - |
| Masterflex L/S Easy-Load II Pump Head | MasterFlex | 77200-50 | |
| Masterflex L/S Precision Pump Tubing, Platinum-Cured Silicone, L/S 16; 25 ft | MasterFlex | 96410-16 | - |
| Masterflex L/S Standard Peristaltic Pump | Masterflex | 07522-20 | |
| Micropipette 0.2 to 2 μL | Fisherbrand | FBE00002 | - |
| Micropipette 10 to 100 μL | Fisherbrand | FBE00100 | - |
| Micropipette 100 to 1000 μL | Fisherbrand | FBE01000 | - |
| Micropipette 5 to 50 μL | Fisherbrand | FBE00050 | - |
| Microvascular Endothelial Cell Growth Medium (500ml) | Sigma - Aldrich | 111-500 | - |
| Nalgene Sterile Syringe Filters | Thermo Scientific | 725-2520 | - |
| Nikon Eclipse TS-100 Fluorescent Microscope | Nikon | NI-TS100 | |
| Phosphate-buffered saline (DPBS, 10X), Dulbecco's formula | Thermo Scientific | J61917.K3 | - |
| Prusament PLA Prusa Galaxy Black 1kg | Prusa | PRM-PLA-GLX-1000 | - |
| Rebel Hybrid Microscope, Upright and Inverted, Discover Echo | ECHO | 76376-746 | - |
| Silicone Sealant | Loctite | 908570 | - |
| SolidWorks | Dassault Systemes | N/A | |
| Sterile Polystyrene Disposable Serological Pipets with Magnifier Stripe (10mL) | Fisherbrand | 13-678-11E | - |
| Sterile Polystyrene Disposable Serological Pipets with Magnifier Stripe (25mL) | Fisherbrand | 13-678-11 | - |
| Sterile Polystyrene Disposable Serological Pipets with Magnifier Stripe (50mL) | Fisherbrand | 13-678-11F | - |
| Sterile Polystyrene Disposable Serological Pipets with Magnifier Stripe (5mL) | Fisherbrand | 13-678-11D | - |
| Streptavidin, Alexa Fluor 488 Conjugate | Invitrogen | S32354 | |
| Streptavidin, Alexa Fluor 488 Conjugate | Invitrogen | S32354 | - |
| Syringe resevoir | BD | 300865 | |
| Thermo Scientific Alfa Aesar 1LT Albumin, Bovine, Fraction V, 35% soln., Reagent Grade, Fatty Acid Free, with azide as preservati | Thermo Scientific | N12H004 | - |
| Tubing Connectors | Fisherbrand | 01-000-161 | - |
| VECTASHIELD Antifade Mounting Medium with DAPI | Vectashield | H-1200-10 | - |
| VWR Water Jacketed CO2 Incubator | Avantar | 10810-744 | - |
| WGA Biotinylated Antibody | Vector | B-1025 | - |
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