We describe a procedure used to collect in situ photo-rheology measurements of polymeric materials undergoing photo-responsive liquid-to-solid transitions.
Method Article
We describe a procedure used to collect in situ photo-rheology measurements of polymeric materials undergoing photo-responsive liquid-to-solid transitions.
In situ photo-rheology is a powerful technique for characterizing the evolution of photo-responsive materials during irradiation. This technique enables time-resolved analysis of the mechanical properties of materials undergoing photo-induced molecular changes, such as during additive manufacturing, photo-polymerization, or photo-stimulation. We present a rheological method to monitor dynamic network formation by photo-responsive star polymers. This article describes procedures to configure a rheometer for simultaneous measurement and irradiation, prepare and load photo-responsive polymer samples, identify appropriate measurement parameters, and analyze time-resolved viscoelasticity. Mechanical and kinetic information provides insight into the dynamics of photo-responsive polymer networks. The goal of this protocol is to provide an example of experimental parameter selection, in situ photo-rheological measurements, and mechanical analysis of photo-responsive materials undergoing irradiation. Additionally, this protocol identifies potential modifications to customize the setup for many possible photo-responsive systems, thereby providing guidelines for future users across the materials science community. In situ photo-rheology improves the understanding of photo-responsive material properties, which is important for engineering materials with predictable processing by additive manufacturing, tunable mechanical performance, and stimuli-responsive functions.
Photo-rheology enables the study of a wide range of light-responsive materials, including resins for 3D printing1,2, polymerizable ionic liquids3 as safer electrolytes4,5, and bioadhesives that improve surgery outcomes6. In these applications, it is crucial to understand the mechanical evolution of systems undergoing irradiation7,8. To investigate such systems, photo-rheology combines sample irradiation with simultaneous rheological measurements. This approach provides real-time insights into dynamic moduli, gelation kinetics, and processing conditions during the stimulation of photo-responsive materials9,10,11,12. Photo-rheology enables data collection that informs the design of optimal photo-responsive materials for versatile applications.
During photo-rheology, simultaneous irradiation and measurement require delivering light to a sample while performing a rheological test. In situ irradiation is achieved by replacing at least one rheometer plate with an optically transparent material. This experimental setup introduces many considerations for accurate data collection, including but not limited to plate transparency, light source, irradiation characteristics, and temperature control within the context of the rheometer setup. First, a rheometer plate must be transparent to the system's wavelength of interest. For example, quartz is ideal for ultraviolet irradiation13, whereas glass is preferable for visible wavelengths14. Second, the light source must be readily coupled to the rheometer. Small LEDs are often easy to mount, sustain long lifespans, and provide tunable power to drive photoreactions. Other possible light sources include lamps and lasers. Third, specific light characteristics such as collimation, polarization, and spectral range may be controlled using lenses, waveguides, and filters. Fourth, sample irradiation may lead to temperature gradients15, which are typically mitigated using Peltier temperature control. If the sample has a volatile component, evaporation may be prevented using solvent traps, sample hoods, humidification, or immiscible sealants16,17,18. Finally, the sample, light source, and the user may need physical separation to protect the sample from ambient light or protect the user from the light source, depending on its wavelength and intensity. These considerations are unique to each system and will affect the selection of photo-rheometer components.
An exemplary photo-responsive material is multi-arm star poly(ethylene glycol) appended with anthracene (PEG-anthracene)19,20,21,22,23,24. Anthracene is a photo-responsive molecule that can form dimers upon exposure to UVA light (315-400 nm), which dissociate upon subsequent exposure to UVC light (200-280 nm)25,26. When appended to multi-arm star polymers, anthracene acts as a photo-responsive cross-linker, enabling networks to form and degrade in response to UVA or UVC light, respectively27. Using photo-rheology, we measure photo-driven transitions between liquid solutions and solid networks. These data enable detailed quantification of network formation kinetics and dynamic mechanical properties of PEG-anthracene during irradiation, allowing for optimization of material formulation, processing, and use in specific applications.
In this article, we describe a photo-rheology setup to study light-responsive materials, such as PEG-anthracene, during network formation and degradation upon irradiation with UV light. This article describes the procedure used to collect in situ photo-rheology data, with the goal of demonstrating how a photo-rheology setup can be designed. To guide future users from broad research backgrounds, we note where different choices can customize the setup for other photo-responsive systems. Representative results demonstrate dynamic moduli evolution during sample irradiation and reveal insights into improved material designs and processing techniques. Photo-rheology enables the measurement of light-induced changes to mechanical properties, making it a powerful tool to probe photo-responsive systems.
1. Setting up the rheometer
2. Calibrating the rheometer
3. Loading a sample onto the rheometer
4. Determining parameters to use in photo-rheology experiments
5. Conducting a photo-rheology experiment
6. Implementing multiple light sources in the photo-rheology experiment (Optional)
7. End and cleanup of the experiment

Figure 1: Equipment needed to outfit a conventional rheometer for in situ photo-rheology. (A) (i) Hex wrench used to attach the upper Peltier plate, (ii) heat spreader wrench used to stabilize the geometry during installation, (iii) parallel plate geometry. (B) Transparent disc for optics plate accessory (OPA). (C) OPA, side view. (D) OPA, top view. (E) A 365 nm LED side view. (F) A 365 nm LED, top view. (G) Rheometer outfitted with upper Peltier plate, OPA, and LED. Please click here to view a larger version of this figure.

Figure 2: Using an optical power meter to determine light intensity through the optics plate. (A) Secure a photodiode power sensor to the center of the optics plate to measure light intensity that passes through the transparent window. (B) Top view of LED driver, showing LED cable (green), power cable (black), operation mode switch, and current selector knob. (C) Front view of LED driver, showing adjustable output current limit. (D) Mark the post of the optics plate accessory to ensure reproducible placement of LED support structures. Please click here to view a larger version of this figure.

Figure 3: Loading a sample and preparing for a photo-rheology experiment. (A) Loading sample using a pipette. (B) Loading sample using a spatula. (C) View while lowering the geometry towards the optics plate in increments to avoid bubble formation. Observe the sample by looking through the optics plate. If the sample appears to form a bubble, stop lowering the head and take preventative measures. (D) The photo-rheometer with the geometry lowered to the experimental gap height. (E) Mitigate evaporation by creating a humidified environment using folded wipes soaked with water placed around the perimeter of the optics plate. (F) Mitigate evaporation by placing mineral oil around the sample perimeter, ensuring the mineral oil fully coats the exposed area of the sample. (G) The photo-rheometer with a closed Peltier jacket for thermal control and reduced light exposure. Additional user protection measures (such as a shield or curtain) may be necessary depending on the radiation wavelength and intensity. Please click here to view a larger version of this figure.
Representative photo-rheology data show UV-driven cross-linking of PEG-anthracene (Figure 4). Specifically, a PEG-anthracene solution (40 kg/mol, 8 arms, 100 mg/mL in water) was subjected to oscillatory shear (10 rad/s, 10% strain) during UVA irradiation (365 nm LED, 2.7 mW/cm2). To obtain a baseline of mechanical properties prior to irradiation, the solution was probed for 60 s before the light was turned on, shown as the shaded area prior to 0 min. During this period, the viscous modulus exceeded the elastic modulus, and both remained relatively constant. The baseline confirmed that the sample was a stable liquid solution prior to irradiation. Then, the light was turned on, leading to an increase in the viscous and elastic moduli. Within 5 min, the elastic modulus surpassed the viscous modulus, indicating a transformation from a liquid polymer solution into a solid polymer network. Later, the elastic and viscous moduli reached steady plateau values. To investigate the response to turning off the light, measurements continued for 10 s after stopping irradiation. These data revealed stable PEG-anthracene networks in the absence of irradiation.
Representative frequency sweeps from 100 rad/s to 0.1 rad/s at 10% strain were performed before and after 60 min of irradiation (Figure 5). Prior to cross-linking, the sample showed a slight dependence on frequency, exhibiting behavior consistent with a viscoelastic liquid. After cross-linking, the sample showed minimal frequency-dependent behavior. This data led to the selection of 10 rad/s as an appropriate frequency for photo-rheology experimentation on this material since this frequency captured the expected material properties before and after irradiation.
Representative amplitude sweeps from 1% to 1000% at 10 rad/s were performed before and after 60 min of irradiation (Figure 6). Prior to cross-linking, the entire range of the amplitude sweep exhibited strain-independent behavior, indicating a robust linear viscoelastic region. After cross-linking, the sample exhibited a strain-independent linear viscoelastic region up to 100%, followed by a yielding event at high strain. When choosing the strain amplitude, it is important to ensure that measurements probe the linear viscoelastic region throughout the duration of the photo-rheology experiment. These data led to the selection of 10% as an appropriate strain amplitude for this experiment since this amplitude comfortably probes the linear viscoelastic region before and after irradiation.
In situ photo-rheology enables systematic studies of photo-responsive materials, such as quantifying the effect of polymer concentration on photo-cross-linking kinetics and mechanical properties (Figure 7). PEG-anthracene solutions (40 kg/mol, 8 arms, 20 mg/mL to 100 mg/mL in water) were cross-linked with 365 nm light for 60 min under oscillatory shear at 10 rad/s and 10% strain. As polymer concentration increased, cross-linking occurred more rapidly and led to stiffer networks. Cross-linking dynamics are quantified by the time required to reach the gel point, which occurs when the tangent of the loss angle tan(δ) is independent of frequency32. Here, gel time is estimated as the crossover time between the viscous and elastic moduli. Network stiffness is quantified as the steady plateau value of the elastic modulus after cross-linking. At longer times, viscous modulus measurements may appear noisy, particularly in samples with higher concentrations (100 mg/mL). These fluctuations are attributed to phase shift errors33 and considered negligible for materials that have reached a steady state. These representative results demonstrate how photo-rheology enables quantification of the effect of polymer concentration on the dynamic formation of PEG-anthracene networks.

Figure 4: Photo-rheology of PEG-anthracene. The shaded region prior to 0 min indicates the sample baseline measurement prior to irradiation. The next 60 min show cross-linking in response to irradiation by a 365 nm LED. In the final 10 s, the light was turned off while measurements continued. Please click here to view a larger version of this figure.

Figure 5: Oscillation frequency sweeps before and after 365 nm irradiation. Before irradiation (left), the sample exhibits frequency-dependent behavior, characteristic of a polymer solution. After 60 min of irradiation (right), the sample shows minimal frequency-dependent behavior, characteristic of an elastic polymer network. These data were measured at 10% strain. Please click here to view a larger version of this figure.

Figure 6: Strain amplitude sweeps before and after 365 nm irradiation. Before irradiation (left), the sample demonstrates strain-independent behavior. After 60 min of irradiation (right), the sample exhibits a linear viscoelastic region up to 100% strain and yielding behavior at higher strains. Strain amplitudes within the strain-independent, linear viscoelastic ranges of both plots are appropriate to use during photo-rheology experiments. These data were measured at 10 rad/s. Please click here to view a larger version of this figure.

Figure 7: PEG-anthracene cross-links faster into stiffer networks at higher concentrations. PEG-anthracene at 20, 40, and 100 mg/mL in water was cross-linked with 365 nm irradiation for 60 min. The most concentrated sample formed a percolated network more rapidly than the other samples, with the least concentrated sample taking the longest to reach the gel point. Higher polymer concentrations also led to increased network stiffness after cross-linking. Please click here to view a larger version of this figure.
Photo-rheology is a powerful tool that measures dynamic mechanical properties of systems undergoing irradiation. This article presents a protocol for performing in situ photo-rheology and describes its application to a PEG-anthracene star polymer system. Details are provided for calibration, sample loading, measurement parameter selection, and experimentation. Representative results reveal the mechanical evolution of PEG-anthracene network formation during UV irradiation. Future studies using photo-rheology will enable the design of photo-responsive materials for versatile applications.
Several key aspects of this procedure require special attention, including optical components, sample loading, sample thickness, oscillation frequency, and strain amplitude. First, light sources and optics plate materials must ensure delivery of the correct wavelength(s) to the sample. Second, sample loading must be performed carefully to prevent bubble formation. Third, sample thickness must be chosen to enable uniform light penetration. Fourth, the rheometer frequency and strain amplitude must be determined before and after irradiation to ensure valid mechanical measurements throughout the experiment.
This setup and protocol were leveraged to quantify the photo-responsive mechanical properties of PEG-anthracene systems. During photo-cross-linking, in situ photo-rheology revealed non-monotonic trends in gel time across a broader range of polymer concentrations21. The fastest gel time was identified near the polymer overlap concentration, and gelation was slower when polymers were either more crowded or more isolated. In a composite of PEG-anthracene and silica nanocapsules, faster gelation and stiffer networks were measured compared to systems without nanocapsules21. Recently, in situ photo-rheology with two light sources enabled investigations of PEG-anthracene recyclability. Reversible network formation and degradation are driven by 365 nm and 265 nm irradiation, respectively. Photo-rheology measurements indicated optimal polymer architectures and formulations for recyclability27.
Though photo-rheology provides significant insight into many photo-responsive systems, some limitations prevent the technique from being universally practical. First, intrinsic mechanical limitations of the rheometer pose challenges to studying materials with very dominant solid or liquid characteristics. For such materials, other approaches, including dynamic mechanical analysis or viscometry, may be more appropriate34,35. Second, the typical data collection rates of in situ photo-rheology may not achieve sufficient temporal resolution to capture dynamic material properties, especially for systems undergoing rapid photo-induced phenomena36,37. Conversely, if a material does not exhibit significant changes in mechanical properties during irradiation, data collected from photo-rheology may not be very impactful. Finally, these measurements may be limited by the optical properties of materials of interest. Materials with strong absorption at the wavelength(s) of interest may require narrow gap heights to achieve uniform irradiation through the sample, which could enhance wall-slip effects and produce inaccurate measurements38,39. Despite these challenges, photo-rheology remains an effective technique to provide insight into the emergent mechanical properties of many photo-responsive systems during irradiation.
Looking forward, we anticipate photo-responsive materials will become more common, mirroring the growth of additive manufacturing and photo-curable materials. To support future materials development, it is important to implement in situ methods for materials characterization and quality control. Photo-rheology represents one such approach to obtain precise, dynamic measurements that play a critical role in engineering the photo-responsive materials of the future.
The authors declare no conflicts of interest.
This material is based upon work supported by the National Science Foundation under Award No. 2400010, the donors of the ACS Petroleum Research Fund under Doctoral New Investigator Grant 66560-DNI7, and the Precourt Institute at Stanford University. M.C.B. acknowledges postdoctoral fellowship support from the Arnold and Mabel Beckman Foundation. We thank the Congreve lab for the use of the optical power meter and helpful discussions. We thank Brendan Wirtz for the PEG-anthracene samples and all members of the Mai lab for useful discussions and feedback.
| Name | Company | Catalog Number | Comments |
|---|---|---|---|
| 25 mm diameter aluminum parallel plate geometry | TA Instruments | 523250.937 | Disposable |
| 3 mm hex wrench | TA Instruments | 578910.001 | Used to install Upper Peltier Plate |
| 365 nm LED | ThorLabs | M365LP1-C2 | With collimating lens |
| Acrylic sheets | McMaster-Carr | 8589K923 | Protect user from UV irradiation |
| Anthracene-terminated star poly(ethylene glycol) (40 kg/mol, 8 arms) | Made in-house | BMWR12 and BMWR14 | Synthesis described in Burroughs et al. 2022 |
| Heat spreader wrench | TA Instruments | 534522.001 | Used to install geometry |
| LED Driver | ThorLabs | LEDD1B | Control the current on the LED |
| Mineral oil | Fisher chemical | O121-1 | Evaporation control |
| Optical Post Assemblies | ThorLabs | Various | SPT2/M (for holding 365 nm), TR6 (6" long 1/2" diameter post), and RA90 (right angle clamp) |
| Optical Power and Energy Meter | ThorLabs | PM100D | Measure light intensity |
| Optics Plate Accessory | TA Instruments | 546800.901 | Enables simultaneous irradiation and measurement |
| Photodiode Power Sensor, UV-Extended | ThorLabs | S120VC | Measures 200-1100 nm |
| Quartz disc (76.2 mm diameter, 1.57 mm thick) | Technical Glass Products, Inc. | 3X0.062 | Used in Optics Plate Accessory; allows UV light to pass through |
| Rheometer | TA Instruments | DHR 30 | Performs rheological measurements |
| Upper Peltier Disposable Geometry Adapter | TA Instruments | 534525.941 | Holds disposable parallel plate geometry |
| Upper Peltier Draft Cover | TA Instruments | 534506.001 | Jacket for thermal control and light protection |
| Upper Peltier Plate | TA Instruments | 534509.902 | Temperature control. Comes with hex wrench and heat spreader wrench for installation |