This article traces the life cycle of a silicon nitride membrane resonator, from design through fabrication to characterization.
Method Article
This article traces the life cycle of a silicon nitride membrane resonator, from design through fabrication to characterization.
Silicon nitride membranes are a widely used optomechanical resonator platform, offering high mechanical Q, low optical loss, and enhanced optomechanical coupling using a panoply of strain, phononic-crystal, and photonic-crystal engineering techniques. Despite their ubiquity, fabrication and characterization of silicon nitride membranes often rely on tacit knowledge shared between research groups. This article presents a detailed video walk-through of the design, fabrication, and characterization of a contemporary silicon nitride membrane resonator (specifically, a centimeter-scale Si3N4 nanoribbon supporting torsional modes with Q-factors exceeding 108 at room temperature). The protocol covers finite element simulation, wafer- and chip-scale processing, and optical lever-based readout. Special attention is given to photolithographic patterning, dry- and wet-etching, device handling, and ringdown measurement. The tutorial is intended as both a practical entry point for newcomers and a reference for experienced groups replicating or adapting similar devices. All procedures are demonstrated in standard university cleanroom and benchtop environments.
Silicon nitride membranes have played an important role in quantum optomechanics1 over the last two decades, beginning with the discovery that a commercial membrane (a TEM slide) can support drum modes with Q-frequency products exceeding 1013 Hz and be coupled to a high finesse optical cavity using the membrane-in-the-middle approach2,3,4. Gradually it was appreciated how tensile stress and mode shape affect the mechanical Q (through an effect called dissipation dilution5,6), spurring the invention of micropatterned membranes—trampoline7,8, 2D an1D phononic crystal9,10, fractal11, and perimeter mode resonators12—with Q factors as high as 109. In conjunction with cryogenics, these devices have enabled landmark experiments such as ground state cooling13,14, ponderomotive squeezing15, optomechanical entanglement16, and displacement measurement beyond the Standard Quantum Limit17,18. They also feature prominently in proposals for next generation optomechanical technologies and probes for new physics, including membrane-based force microscopes19, accelerometers20, spectroscopes21, quantum memories22, microwave-to-optical photon transducers23, and dark matter detectors24.
Despite their popularity, the design, fabrication, and characterization of silicon nitride membrane resonators remain a niche discipline within the optomechanics community, relying on bespoke techniques handed down by word of mouth and dissertations25,26,27,28,29,30,31,32. A recent review of interferometric characterization of nanomechanical resonators demystifies the latter task33, and modeling of dissipation dilution has become simple with commercial finite element simulation software28. Nanofabrication, however, remains an obstacle to entry, since the procedure, while straightforward, involves a sequence of delicate steps whose nuances are often left out of traditional verbal descriptions and process flow diagrams.
This article presents the design, fabrication, and characterization of a silicon nitride membrane resonator in video format, using a centimeter-scale nanoribbon34—a simple yet robust platform gaining popularity for torsional quantum optomechanics35,36 and precision measurement37,38—as an example (the procedure is readily adaptable to other resonator geometries). The design segment provides a basic overview of simulating membrane modes using commercial finite-element software. The fabrication sequence, which forms the core of the tutorial, covers substrate preparation, film deposition, patterning, etching, and release. The article concludes with a demonstration of characterization using the optical lever (OL) technique. This resource is intended as a practical starting point or refresher for researchers working with high-Q membrane resonators.
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1. Simulation and design 32,28
2. Wafer-scale fabrication 1
NOTE: Si3N4 deposition can be performed by the reader, but our facilities lack the necessary equipment to do so, and, as such, we start with commercially sourced wafers for this study. An overview of the fabrication process is shown below in Figure 1.

Figure 1: Fabrication overview. (A) A thin film of silicon nitride is deposited onto a bare silicon substrate. The wafer is then (B) coated with photoresist for (C) photolithography. The pattern traced out in (C) is used as a protective mask for (D) reactive ion etching to carve the resonator designs into the film. After dicing, (E) acetone is used to remove the resist before (F) potassium hydroxide solution removes the silicon substrate. Please click here to view a larger version of this figure.

Figure 2: Custom chip holder. The custom chip holder is designed to keep chips upright while maximizing exposed area for KOH etching. (A) CAD drawing showing the basic structure of the device. The final structure is machined out of a small block of PTFE Teflon for chemical resistance. (B, C) Chips are placed upright in the holder, and a PTFE stick is used to lower them into a chemical bath. This figure has been modified from32. Please click here to view a larger version of this figure.
3. Chip-scale processing 32
4. Characterization of the chip

Figure 3: Characterization setup. (A) A cartoon outlining the basic setup and operation of an optical lever. A collimated laser beam is focused onto the sample using a lens. A beamsplitter picks off the retroflected light, directing it to a split photodiode. (B) Example of a thermal PSD signal averaged 50 times with a resolution bandwidth of 0.1 Hz. (C) Resonators rest on a custom aluminum holder, with minimal physical contact, to minimize extrinsic mechanical loss. Please click here to view a larger version of this figure.
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We demonstrate the protocol by fabricating a wafer consisting of several 100 nm thick diagonal ribbon resonators34 and characterizing their first few vibrational modes. In this work, the ribbon is 7 mm long and 400 µm wide with 662 µm diameter fillets. We note that while the OL used in this work is naturally suited to torsional modes, it can also detect transverse flexural modes by positioning the beam at a location of non-zero angular deflection. As an illustration, we use the OL to measure both ...
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One thing that is evident from the data in Figure 5 is that, while the Q of the torsional mode matches the simulated value, the flexural mode Q is lower than predicted. This does not fault the quality of the simulation but rather is a result of neglecting extrinsic loss mechanisms such as substrate mode coupling46 and clamping loss. The dissipation dilution model used in the protocol accounts for all intrinsic loss mechanisms and, therefore, sets an upper bound on the...
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The authors declare no competing interests.
The authors would like to thank Roland Himmelhuber and the Optical Sciences Micro/Nano Fabrication Cleanroom for use of their facilities and helpful discussions. This work was supported by the National Science Foundation (NSF) through Awards No. 2239735 and No. 2330310. A.R.A. acknowledges support from a CNRS-UArizona iGlobes fellowship, and A.D.H. acknowledges support from a Friends of Tucson Optics Endowed Scholarship. Finally, the reactive ion etcher used for this study was funded by an NSF MRI grant, ECCS-1725571. The protocol was initially developed by A.R.A. and was later modified by A.D.H., C.A.C., and O.A.F. to optimize device fabrication. A.D.H. and D.J.W. co-wrote the manuscript with assistance from all co-authors.
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| Name | Company | Catalog Number | Comments |
|---|---|---|---|
| 100nm double sided Si3N4 on 4'' 200µm Si wafer | WaferPro | Standard Si3N4 wafers used to fabricate membrane resonators | |
| 13KHz Sonificator Quantrex 70 | L&R Ultrasonics | Used in conjunction with acetone to strip contaminants and hardened resist from chip surfaces. | |
| 150 mm glass petri dish, 20 mm deep | Corning Incorporated | 08-747F | For HMDS priming |
| 150 mm plastic petri dish, 15 mm deep | Supertek | S01268 | For wafer transport |
| 2 μm syringe filter | Millipore Sigma | SLAP02550 | For filtering resist particulate |
| 50ml PYREX Griffin Borosilicate Glass Beaker | Corning Incorporated, Life Sciences | General liquid bath containers | |
| Acetone 99.5% ACS grade | Sigma Aldrich | 179124 | General purpose solvent used specifically to strip S1813 resist |
| CarboFib Tweezers | TDI International | TDI 2ACFR-SA | General purpose, chemical-resistant tweezers for safe manipulation of chips in various baths |
| Compressed nitrogen gas cylinder | Locally provided | Drying and cleaning | |
| DI Water | Locally provided | For cleaning chips/wafers by diluting corrosives | |
| Disposable Capillary pipets 7.0-7.4mm | VWR Scientific | For HMDS priming | |
| Emlimny USB Digital Microscope | Emlimney | For the long-distance monitoring of wet etch progress | |
| Hexamethyldisilazane (HMDS) | Sigma Aldrich | 440191 | Wafer primer |
| HiCube HiPace 80 turbopump | Pfeiffer Vacuum | Turbomolecular pump used to pump down sample vacuum chambers | |
| Hydrofluoric Acid 48% | Sigma Aldrich | 695068 | Acid washing and film thinner, diluted to 10% when used |
| ICP-RIE DSE, Versaline DSE III | Plasmatherm | For Si3N4 etching | |
| Isopropanol 99.5% ACS grade | Sigma Aldrich | 190764 | Used to transition released membranes from liquid to air and for cleaning released films |
| Kapton Tape - 1 Mil, 1⁄2" x 36 yds | ULINE | S-7595 | Used for securing wafers and chips to carrier wafers in the plasma etch step |
| LatticeAx 225 | LatticeGear | Cleaving tool | |
| Laurell WS 650 Spin Coater | Laurell Technologies Corporation | Spin coating machine for depositing uniform resist layers on wafers | |
| Mask Less Aligner, MLA150 | Heidelberg Instruments | Photolithography machine =100nm | |
| Methanol 99.8% ACS grade | Sigma Aldrich | 179337 | Used to transition released membranes from liquid to air and for cleaning released films |
| MF-319 developer | Kayaku | Developing exposed resist patterns | |
| Microposit S1800 G2 Series Photoresists | Dow Chemical Company | For photolithography patterning. This work specifically uses S1813 resist. | |
| MiniVac Controller | Varian | 9290191 | Vacuum chamber ion pump controller |
| MS-H280-Pro Hot plate | ONiLAB | General heating device | |
| National Instruments NI PXI-1033 | National Instruments | Data acquisition system chassis | |
| Ni PXI-4461 | National Instruments | Analog to digital converter for data acquisition | |
| Potassium Hydroxide KOH Solution 45% | Sigma Aldrich | 417661 | Anisotropic silicon wet etchant |
| Sample Holder | Custom Made | Custom made for holding samples upright in different chemical baths | |
| TLB-6700 Velocity External Cavity Diode Laser | New Focus | 995 | Optical lever laser source |
| Tunable Laser Controller | New Focus | TLB-6700 | Laser controller |
| Vaclon Plus 55 starcell ion pump | Varian | 9191340 | Passice vacuum pump |
| Vacuum chamber | Vacuum chamber for isolating resonators | ||
| Visible quadrant cell photoreceiver | New Focus | 23538-WX | Split photodiode for optical lever readout |
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