A Method to Manipulate Surface Tension of a Liquid Metal via Surface Oxidation and Reduction

The overall goal of this procedure is to demonstrate the manipulation of liquid metal under the influence of electrochemical potentials. This method tunes the interfacial tension of liquid metal over an enormous range while elucidating the role of oxides on interfacial tension. The main appeal of this technique is that it's simple, it's reversible, and it only requires very modest potentials.

This thing has been utilized to make electronic devices that are reconfigurable and composed almost entirely of To perform oxidation, pour an aqueous electrolyte into a petri dish. Use a volume that will fill the dish to a depth of approximately one to three millimeters. Use a syringe to place a drop of a gallium based alloy in the electrolyte.

Here, eutectic gallium indium is used. Place a copper wire with a diameter less than that of the drop into the liquid metal to establish the working electrode. In acid or base, the liquid metal will wet the copper and thereby form an excellent electrical contact.

Place a conducting counter electrode in the solution, but not in contact with the liquid metal. If the counter electrode has a resistance of less than one ohm, its dimensions are irrelevant. Next, connect the wires to a voltage source and apply a positive potential to the liquid metal.

For small shape deformation, apply positive voltages less than one volt. For larger shape deformation, apply greater than one volt. To perform reduction, dispense a drop of the liquid metal from a syringe into an empty petri dish.

Then, poor a neutral aqueous electrolyte into the petri dish to a level that submerges the metal. Place a copper wire into the liquid metal to act as a working electrode, and place a conducting wire into the electrolyte to act as the counter electrode. Connect the wires to a voltage source and apply a negative potential to the liquid metal.

Apply approximately minus one volt to remove the surface oxide and cause the metal to de-wet from the substrate. The metal should de-wet first on the side closest to the counter electrode. Apply more negative potentials to remove the oxide layer completely.

Avoid applying excessively large negative voltages to prevent hydrogen bubbles from appearing on the liquid metal due to reduction of the electrolyte. Using a laser cutter, or milling tool, cut a direct path from the center to the edge of a piece of polymethylmethacrylate, or PMMA. Do not cut the path all the way through the thickness of the PMMA.

This piece will serve as a substrate for the liquid metal. With the same tool, cut a one square millimeter hole through the center of the PMMA. Using the path as a guide, run an insulated copper wire with only the tip exposed, to the center of the PMMA.

Position the wire so that it is protruding over the PMMA surface. Seal the wire in place with a leak proof adhesive. Cut the wire just above the surface of the PMMA, but do not let it extend too far or it will disturb the shape of the drop.

Tape the PMMA piece down into a transparent container through which a clear image can be obtained. Place the container in a contact angle goniometer so that the surface profile of the drop is clearly visible. Fill the container with one molar sodium hydroxide.

Then, place a 25 to 50 microliter drop of liquid metal on the protruding copper wire. This wire will serve as the working electrode and will wet the droplet. Connect all of the electrodes to a potentiostat.

Next, place a platinum mesh counter electrode, and a saturated silver silver chloride reference electrode in the solution. Use the potentiostat to control the voltage with respect to the reference electrode, and use the goniometer to measure the shape and thereby the interfacial tension of the drop. Ensure that the goniometer is capable of measuring sessile drop interfacial tension.

Fill a glass capillary with a solution of one molar sodium hydroxide. The capillary diameter should be approximately one millimeter. Place one end of the capillary flush against a drop of liquid metal.

Align the capillary so that it is parallel with the surface of the table. Avoid air gaps between the liquid metal drop and the electrolyte filled capillary. Using a wipe, dab off any excess electrolyte that may have leaked during assembly.

Place a copper wire in the liquid metal and a conductive counter electrode in the open end of the capillary so that it contacts the solution. Connect the wires to a voltage source and apply a positive potential to the liquid metal. The liquid metal should begin filling the capillary.

Utilize soft lithographic and replica molding techniques to fabricate microfluidic channels composed of polydimethylsiloxane, or PDMS. Fabricate channels that are approximately 100 to 1, 000 microns wide, 100 microns tall, and 25 to 65 millimeters long. Inject liquid metal either manually, or using a syringe pump, to fill the channel completely.

Using a cotton swab that has been dipped in one molar sodium hydroxide or one molar hydrogen chloride, remove excess amounts of liquid metal from the inlet of the channel so that the metal remains flush with the top surface of the PDMS. Submerge one end of the channel in electrolyte, and place the anode such that it touches the electrolyte but not the metal. At the other end of the channel, contact a separate electrode to the metal surface so that liquid metal itself acts as a cathode.

Connect these wires to a voltage source, and complete the electric circuit. For a three-electrode system, place the reference electrode such that it barely submerges into the drop of electrolyte. Before applying a reducing voltage, mount a video camera on a tripod or in a microscope to record the experiments.

Use the auto focus mode to get everything in focus. Utilize the manual focus to have better control over depth of field, white balance, and ISO. As necessary, use a higher f stop, a shutter speed of one one hundredth of a second, auto white balance, and auto ISO.

Start recording the experiment. Apply approximately minus one volt to withdraw the liquid metal from the micro channels. Turn the voltage off to cause the metal to stop moving in neutral electrolyte.

Shown here is a goniometer video of the liquid metal spreading under the influence of the electrochemical potential. A decrease in height signifies a more oxidative potential. The interfacial tension can be determined from the curvature of the droplet.

The region to the left of the dotted line where the oxide layer is absent shows typical electro-capillary behavior. However, when the oxide layer is present, the interfacial tension shows a precipitous decline, further decreasing as larger voltages are applied. Applying a reducing potential to the metal removes the oxide and causes it to withdraw from microchannels.

This graph shows the velocity profile of the capillary withdrawal at a constant voltage. As the liquid metal is replaced with electrolyte, the electrical resistance in the microchannel increases causing a drop in the velocity over time. Once mastered, this technique can be done in a matter of minutes and should allow scientists and engineers to further study this unique phenomenon.