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Oriented nanosheet fillers (Figure 1) intrinsically possess several advantages in MMMs compared to nanoparticles. The relatively large external surface area and reduced micropore diffusion distance of nanosheets directionally promote gas diffusion with preserved molecular discrimination (Figure 2). The relatively large external surface area of nanosheets compared to nanoparticles proffer a greater enhancement of nanosheet-polymer interface compatibility, enabling high nanosheets/filler loading. We noticed that very high filler loading is possible (50-60 wt%) using nanosheet morphology with excellent physical stability of the membranes (Figure 3 and Figure 4).
In contrast, the membranes constructed using nanoparticles maintain relatively good mechanical properties at relatively low filler loadings; however, further increasing the filler loading to about 35 wt% produces very fragile and/or defective membranes that instantly break into pieces upon mechanical punching18. This is a significant drawback in nanoparticles containing MMMs for their successful deployment without special precautions. The ability to increase the nanosheet loading ratio to polymers offered a great opportunity to closely mimic the allied pure MOF membrane. The outstanding separation performance of the membranes can be achieved if the agglomeration, sedimentation, and random orientation of nanosheets within the polymer matrix are avoided at high filler loadings (Figure 5 and Figure 6). Using nanosheets morphology, no such adverse effects are observed. The relative viscosity changes of MOF/polymer suspension and polymer solution with respect to time were measured (Figure 7). The higher viscosity in MOF nanosheets/polymer suspension implies an enhanced MOF nanosheets/polymer interaction.
Filler's crystallographic orientation control is another key issue in MMM for enhanced gas separation (Figure 3). Nevertheless, nanoparticle orientation control is not a critical issue for MOFs containing three-dimensional (3D) channel/pore systems17; however, it does severely influence MOFs having two-dimensional (2D) or one-dimensional (1D) channel/pore28. We noticed that the incorporation of similar amounts of nanoparticles or nanosheets (>35 wt%) with 1D channel-type MOF into the polymer matrix resulted in a significant difference in gas permeability. Specifically, nanoparticles containing membranes exhibited about half of lowering gas permeability than oriented nanosheet membranes. It can be attributed to the abundant non-permeable facets of nanoparticles oriented perpendicular to the gas diffusion direction28. These results confirm the importance of MOF morphology, channel orientation, and their desirable alignment in the polymer matrix (Figure 2).
Despite a large number of MOFs and other filler-containing MMMs reported, nevertheless, only a few MMMs demonstrated concurrent enhancement of selectivity and permeability. The enhancement of separation performance of those membranes is moderate and often below the trade-off curve, except few examples16,17,18,29. Distinctly, the gas separation performance of oriented MMMOF membranes is far better than nanoparticle-containing MMMs28. Oriented MMMOF membranes often demonstrate 3 to 4-fold enhancement of both selectivity and permeability simultaneously, as compared to associated pure polymers.

Figure 1: SEM and scanning transmission electron microscopy (STEM) image of nanosheet. (A) SEM image of nanosheet. Inset: schematic illustrations of nanosheet showing various percentages of 001, 110, and 1-10 facets. (B) Low-resolution scanning transmission electron microscopy (STEM) image of nanosheet. Inset: pictures showing the Tyndall effect on nanosheets using a green laser. This figure has been reprinted with permission from Datta et al.28. Please click here to view a larger version of this figure.

Figure 2: In-plane aligned (001) AlFFIVE nanosheets embedded in the polymer matrix. Schematic illustrations of in-plane aligned (001) AlFFIVE nanosheets embedded in the polymer matrix and an efficient H2S/CO2/CH4 separation process through 1D channels of nanosheets. This figure has been reprinted with permission from Datta et al.28. Please click here to view a larger version of this figure.

Figure 3: Schematic illustration of 'slow evaporation-induced in-plane alignment' of (001) nanosheets in the polymer matrix. Slow evaporation of solvent permit nanosheets' self-assembly to the minimum energy configuration. This figure has been reprinted with permission from Datta et al.28. Please click here to view a larger version of this figure.
![figure-results-4 [001]-oriented MMMOF membrane; experimental morphology; 1 cm scale; material analysis.](/files/ftp_upload/65454/65454fig04.jpg)
Figure 4: Photographs of [001]-oriented membranes. The pictures show the flexible nature of the oriented membrane. This figure has been reprinted with permission from Datta et al.28. Please click here to view a larger version of this figure.

Figure 5: SEM and XRD. (A) Cross-section SEM image of [001]-oriented membrane. (B) XRD patterns of [001]-oriented membrane, nanosheet crystallite, and polymer. This figure has been reprinted with permission from Datta et al.28. Please click here to view a larger version of this figure.
![figure-results-6 SEM image of MMMOF membrane structure, diagram shows [001]-oriented layers and gas flux pathways.](/files/ftp_upload/65454/65454fig06.jpg)
Figure 6: FIB-SEM analyses of [001]-oriented MMMOF membrane. (A) Top view SEM image of the membrane selected for FIB analyses. The white line frame indicates the selected area for further analysis. (B,C) Cross-sections SEM images of the oriented membrane (001)-nanosheets (bright motifs) are embedded inside the polymer matrix (dark grey). (D) Schematic illustration of nanosheet arrangement in the polymer matrix. This figure has been reprinted with permission from Datta et al.28. Please click here to view a larger version of this figure.

Figure 7: Rheological characterization. Relative viscosity changes of MOF nanosheets/polymer, MOF nanoparticle/polymer, and polymer suspension with respect to time. This figure has been reprinted with permission from Datta et al.28. Please click here to view a larger version of this figure.