The electrochemical carbon dioxide reduction reaction (CO2RR) into value-added chemicals has emerged as a promising strategy for carbon utilization and renewable energy storage1,2,3,4,5. Among the various CO2 reduction products, formic acid (HCOOH) is particularly attractive due to its high volumetric energy density, ease of storage and transportation, and broad applications in chemical synthesis and fuel cells6,7,8. Bismuth (Bi)-based catalysts have demonstrated excellent selectivity toward formate production because of their suitable binding affinity for the *OCHO intermediate7,9 and suppressed hydrogen evolution reaction10.
Despite these advantages, the practical implementation of the CO2RR remains hindered by its high energy consumption when coupled with the anodic oxygen evolution reaction (OER)11,12. OER is a thermodynamically demanding four-electron process with sluggish kinetics, resulting in high cell voltages and poor full–cell energy efficiency13,14. To address this challenge, replacing OER with thermodynamically favorable organic oxidation reactions has become an effective strategy to reduce electricity input while simultaneously producing value-added chemicals11,15,16.
Glycerol oxidation reaction (GOR) has attracted considerable attention as an alternative anodic reaction because glycerol is inexpensive and can be upgraded to highly functionalized products17,18. Moreover, GOR exhibits a lower oxidation potential (0.69 V vs. reversible hydrogen electrode (RHE)) compared with OER (>1.23 V vs. RHE) and can generate valuable formate, enabling a dual-formate electrosynthesis system with cathodic CO2RR-derived formate18,19,20,21. Non-noble metal-based oxides, especially based on Co, have been explored in this manner due to their affordability, corrosion resistance, and regulated spinel structure22,23. Recent studies have demonstrated the feasibility of coupling CO₂RR using Bi/C catalyst with GOR using non-noble transition metals24,25, Pt-based catalyst26,27 and an Au-based catalyst28 for formate co-production. These systems predominantly employ neutral electrolyte or catholyte-free membrane electrode assembly, which would induce (bi)carbonate precipitation and decrease the reaction activity. Using acidic catholyte for CO2RR can inhibit (bi)carbonate formation and hence increase the carbon efficiency, while using alkaline anolyte for GOR can facilitate glycerol electrooxidation and C–C breakage to produce formate using non-noble metal electrocatalysts29,30. Furthermore, such asymmetric electrolyte configuration offers additional electric energy through acid–base neutralization energy of proton and hydroxide recombination11,31. Therefore, this strategy not only lowers the overall cell voltage but also improves the energy consumption of formate electrosynthesis.
In this work, a flow-cell protocol for efficient formate co-production by coupling acidic CO2RR with alkaline GOR in an acid–alkali asymmetric electrolyzer is provided. Oxide-derived Bi nanosheets (OD-Bi NSs) are employed as the cathode catalyst for selective CO2-to-formate conversion, while Co3O4 nanorods serve as the anode catalyst for Cu2+-assisted glycerol oxidation to formate. The introduction of trace Cu2+ into the anolyte significantly enhances GOR kinetics through the circulation of reacting with intermediate products, transferring to the Cu+ and re-oxidized, further reducing anodic overpotential. This integrated system demonstrates substantially lower power consumption and improved formate production compared with conventional CO2RR-OER electrolysis. Compared with previous studies on CO₂RR-GOR coupling, the designed system uniquely integrates an acid-alkali asymmetric design that harnesses the neutralization energy between proton and hydroxide recombination to further reduce the overall cell voltage and avoid the (bi)carbonate generation. Accordingly, the principal advance of the present protocol is the use of an acid–alkali asymmetric configuration to lower the operating cell voltage while maintaining selective formate production at both electrodes, rather than optimization of the individual CO₂RR or GOR catalysts relative to previously reported systems. This protocol is applicable to a wide range of research settings, including CO2 electroreduction, glycerol oxidation, and paired electrolysis systems for energy-saving chemical production.