Microfluidic Master Molds

Microfluidic master molds are patterned templates that define the microscale channels, chambers, and features of devices used to control tiny fluid volumes. Typically fabricated by coating a substrate with a photoresist such as SU-8, exposing it through a photomask, and developing the exposed pattern, the mold creates raised structures that guide subsequent replica molding. Researchers commonly cast polydimethylsiloxane (PDMS) over the master, cure it, and bond the patterned replica to a substrate. In bioengineering, these molds enable reproducible production of lab-on-a-chip systems for cell culture, tissue engineering, diagnostics, drug testing, and studies of fluid flow in biological microenvironments.

Microfluidic Master Molds - Related Videos

Research

JoVE Journal - Engineering

Fabrication of a Master Mold for Microneedles with a Micron-sized Air-vent Hole

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2025

This article introduces a unique method for fabricating master molds with an air-vent hole to prevent air entrapment during viscous polymer casting, enabling the fabrication of gelatin microneedles with sharp tips. By reducing the casting volume of high-viscosity gelatin, thin-walled hollow pyramidal microneedles could also be fabricated.

Custom Engineered Tissue Culture Molds from Laser-etched Masters

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Cited by 8 •

2018

Herein we present a rapid, facile, and low-cost method for fabricating custom polydimethylsiloxane molds that can be used for producing hydrogel-based engineered tissues with complex geometries. We additionally describe results from mechanical and histological assessments conducted on engineered cardiac tissues produced using this technique.

Education

JoVE Core - Molecular Biology

Master Transcription Regulators

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2020

Master transcription regulators are regulatory proteins that are predominantly responsible for regulating the expression of multiple genes. Often these genes work in concert to drive a complex process. Activation of a master transcription regulator can lead to a cascade of transcriptional activation necessary for that outcome. These regulators can directly bind to the regulatory sequences of the various genes involved, or they can indirectly regulate transcription by binding to regulatory...

Multi-step Variable Height Photolithography for Valved Multilayer Microfluidic Devices

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Cited by 26 •

2017

Multilayer microfluidic devices often involve the fabrication of master molds with complex geometries for functionality. This article presents a complete protocol for multi-step photolithography with valves and variable height features tunable to any application. As a demonstration, we fabricate a microfluidic droplet generator capable of producing hydrogel beads.

Rapid and Low-cost Prototyping of Medical Devices Using 3D Printed Molds for Liquid Injection Molding

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Cited by 34 •

2014

We have devised a method for low-cost and rapid prototyping of liquid elastomer rubber injection molded devices by using fused deposition modeling 3D printers for mold design and a modified desiccator as a liquid injection system.

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