Method Article

A Microfluidic Device for Real-Time Imaging and Pressure Tracking During Biofilm Formation

February 26th, 2026

In This Article

Abstract

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Source: Kurz, D. L., et al. Microfluidic Platform to Study Bioclogging in Porous Media. J. Vis. Exp. (2022)

The video demonstrates the use of a microfluidic device to study biofilm formation. A bacterial suspension is introduced into the microchannel, followed by incubation to allow biofilm development. Flow is then resumed, and pressure monitoring along with imaging is used to detect biofilm formation and pore blockage over time.

Protocol

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1. Silicon wafer preparation

  1. Design the geometries of the microfluidic channel in computer-aided design (CAD; see Table of Materials) software and print it onto a transparent film to create the photomask (Figure 1A).
  2. Fabricate the master mold by soft lithography (under clean-room conditions) following the steps below.
    1. Bake the silicon wafer at 200 °C for 2 h.
    2. Place the wafer at the center of a spin-coater and pour SU8 3050 photoresist (see Table of Materials) onto the wafer. Spin coat at 1,700 rpm for 40 s with a 10 s/100 rpm ramp time.
      N....

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Results

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24452_Figure_1.jpg

Figure 1: Microfluidic channel design and experimental setup. (A) Photomask of the microfluidic channels with different pore sizes (75 µm, 150 µm, and 300 µm) used as porous media analogs and a zoomed-in vie.......

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Materials

List of materials used in this article
NameCompanyCatalog NumberComments
Acrodisc 25 mm Syringe Filter, 1.2 µm Versapor MembranePall CorporationPN41901.2 µm filters
BD 10 mL Syringe (Luer-Lock)BD300912used to fill the channel with deionised water
Box IncubatorLife Imaging Services used to have a stable temperature during the biofilm growth experiment
Cell density meter CO8000WPA biowave OD meter
Centrifuge vialEppendorf301200861.5 mL
CETONI Base 120CETONI GmbH syringe pump
CorelCADCorelDRAW software used to design the microfluidic channel geometries
Culture tubes (14 mL, sterile)greiner bio-one Culture tubes
Drying oven, VENTI-LineVWR Oven to cure the PDMS
HandyMigros Detergent solution
Hot plate with temperature controlVRW to cure the PDMS-glass bonding after plasma treatment
Innova 42 Inc Shaker (New Brunswick)Eppendorf Incubator
Isopropanol (> 99.8%)Sigma Aldrich67-63-0 
Masterflex transfer tubingMasterflexHV-06419-050.020'' ID, 0.06'' OD
Micro Slides, Plain, 75 x 60 mmCorning2947-75X50Glass slides
Microfluidic pressure sensor (1 bar)Elveflow Pressure sensors
Miltex Biopsy puncher, diameter 1.5 mmIntegra Puncher to make the inlet and outlet holes of the microfluidic channel
mrDev600 developerMicroresist  
Nikon Eclipse Ti2Nikon Instruments Microscope
Nutrient broth n°3Sigma Aldrich  
Omnifix Syringe with Luer-LockB.Braun syringes of different volume
Plasma chamber ZeptoDiener ElectronicZEPTO-1used to plasma bond the PDMS and the glass slide
Precision wipes (Kimtech Science)Kimberly ClarkKCP-7552to dry the glass slide
ScaleVWR-CH611-2605used to weigh the elastomer to crosslinking agent ratio
Silicon wafer (10 cm)Silicon Materials Inc. N//Phos <100> 1-10 Ω cm
Spincoater, Spin module SM150Sawatec  
SU8 3050 PhotoresistKayakuam  
Süss MA6 Mask alignerSUSS MicroTec Group used to align the chrome-glass mask
Sylgard 184Dow Corning silicone elastomer kit; curing agent
Techni Etch Cr01Technic Technic
Tissue culture dish 150TPP93150 
Trichloro (1H, 1H, 2H, 2H perfluorooctyl) silaneSigma AldrichSigma Aldrichused to silanize the silicane wafer
Veeco Dektak 6 MVeeco Profilometer

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Tags

Microfluidic DeviceBiofilm FormationPressure MonitoringTime Lapse ImagingBacterial SuspensionSyringe PumpPorous MediumFlow RateMicroscope StagePressure Sensor

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