The increasing demands for protein-based pharmaceuticals worldwide require new production platforms that are robust, scalable, low-cost and safe. Plants have shown to be one of the most promising alternative production systems for pharmaceutical protein production. In recent years, the development of deconstructed virus-based vectors has enabled transient expression of proteins in plants, which greatly enhances the speed and yield of plant expression systems 2,10. To further optimize the utility of the transient expression system, we demonstrate a simple yet efficient and scalable approach to introduce target-gene containing Agrobacterium into plant tissue. Our results indicate that agroinfiltration with either the syringe or vacuum method has resulted in the efficient introduction of Agrobacterium into the plant leaves and robust production of two fluorescent proteins, GFP and DsRed.
To ensure the efficient agroinfiltration and protein production, the following critical parameters must be carefully controlled. Deviations from these parameters may result in low agroinfiltration efficiency and in turn, low target protein expression.
1. Plant developmental stage and health. The most likely variable in this method between laboratories is the plant material for infiltration. While plants may appear phenotypically similar, their developmental stage and physiological state affect their competency in expressing recombinant proteins significantly. Specific parameters which have impacts on plant growth and protein expression levels include temperature, humidity, light intensity, supply of fertilizer, plant inoculation age, and time required for the maximum accumulation of target protein after leaf infiltration. Plants must consistently receive equal amounts of water and fertilizer daily. Minor changes in the plant growth conditions may drastically change the final size of plants and their ability to express recombinant proteins. Our previous studies indicate that plants grown under natural light yielded more leaf biomass, but protein yield is much less than that grown under artificial light 4. Therefore, using artificial light is the method of choice for plant growth. Our results also show that a 16 hr light/8 hr dark cycle at 25 ± 0.5 °C is the optimal condition to grow N. benthamiana plants under such artificial lighting 4. We demonstrated that under these conditions, 6-week plants are the optimal age for GFP and DsRed expression as they produce high-levels of fluorescent proteins while the biomass yield is adequate. Plants older than 6-weeks produce more biomass but are too tall to fit into the infiltration chamber 4. In addition, flowers start to develop after 6 weeks of growth, negatively affecting recombinant protein expression 4. Consequently, 6-week plants contain the optimal leaf material that balances the combined need of biomass yield, protein accumulation, and the ease of agroinfiltration.
2. Growth and infiltration concentration of Agrobacterium. Another key point in this methodology is the control of growth and infiltration concentration of A. tumefaciens, as measured by the OD600. In each culture and subculture step, strains of A. tumefaciens must be grown to, but not over the designated OD600. We have examined multiple concentrations of A. tumefaciens for the final infiltration of N. benthamiana leaves 4. Low Agrobacterium concentration will result in the insufficient delivery of target genes into plants, leading to low protein expression. On the other hand, if the infiltration concentration of Agrobacterium is too high, it will trigger a hypersensitive response in the infiltrated tissue and lead to necrosis 20. Our results demonstrated that OD600 = 0.12 Agrobacterium strain balances the need for maximum delivery of gene construct without causing tissue necrosis and cell death. The desired OD600 density of Agrobacterium can be obtained by using consistent culture media, temperature and culture time.
3. For vacuum infiltration, it is important to follow the designated vacuum pressure and infiltration duration. Our results indicate that one 3 L tub of Agrobacterium infiltration mixture can be used to infiltrate approximately 30 plants. If more than 30 plants need to be infiltrated, a new batch of Agrobacterium infiltration mixture needs to be supplied.
4. The specific parameters presented in this paper are optimized for expression of proteins using N. benthamiana plants grown under specific conditions described above with deconstructed virus-based vectors. As discussed earlier, the most difficult parameter to control in this methodology is the plant material. We have expressed a variety of vaccines and therapeutic proteins using plants and the infiltration procedure we described here and obtained excellent results in all cases 4,8,14,18,21-23. These results demonstrated that the conditions we have developed are optimal for protein expression. However, if different host plant species, expression vectors, or different N. Benthamiana growing conditions were used for infiltration, each parameter in this methodology would need to be re-optimized by experiments.
Overall, we have demonstrated that agroinfiltration with syringe and vacuum is a simple yet efficient methodology to introduce target gene carrying Agrobacterium into plants for transient expression of recombinant proteins. Both methods have their unique advantages depending on the goal of research and production. Syringe infiltration is simple, requires only small volumes of Agrobacterium culture and does not need expensive pumps and vacuum chambers. As demonstrated in this report, it has the flexibility to either infiltrate the whole leaf with one target gene or use spot infiltration to introduce genes of multiple targets on one leaf. The entire leaf infiltration method can be used for small laboratory scale expression of recombinant protein for their biochemical characterization, purification, and preclinical functional studies 1. In contrast, spot infiltration can be used to express multiple protein targets on one leaf to compare their yield, expression kinetics and toxicity to plants. It can also be used to compare the expression of one reporter protein such as GFP or DsRed driven by different expression vectors on the same leaf. As a result, different vector's ability in driving protein accumulation and their expression kinetics can be characterized. The simplicity of syringe infiltration also enables it a feasible tool to teach and train high school and undergraduate students in the subject of biotechnology and genetic engineering.
In comparison with syringe infiltration, vacuum infiltration requires the investment of vacuum pumps and chambers and larger volumes of Agrobacterium cultures. Therefore, it is not the method of choice when just a few plants need to be infiltrated. However, it provides the scalability that cannot be matched by syringe infiltration. It is more robust and can infiltrate large numbers of plants in a short period of time. With the scale presented in this report, we are able to produce gram level of purified pharmaceutical proteins sufficient for a Phase I human clinical trial 4. Furthermore, this process can be further scaled-up for commercial manufacture of pharmaceutical proteins from plants. For example, processes are being designed to vacuum infiltrate three metric tons of N. benthamiana plants per hour in a scale-up operation 24. Another advantage of vacuum infiltration is that it can be used to agroinfiltrate plant species that are not amenable for syringe infiltration.
In summary, the combination of syringe and vacuum infiltration provides researchers, biotechnologists and educators a simple, efficient, robust and scalable methodology for transient expression of recombinant proteins in plants. It will greatly facilitate the development and production of pharmaceutical proteins and promote science education.