The overall goal was to develop a method for the cell seeding, storage and testing of fluidic biochips in the ECIS biosensor. The goal for the development of this biosensor was to meet US Army specifications for a field portable device that could detect possible contamination of drinking water supplies being used by soldiers. The requirements for the toxicity sensor were that it could detect a broad spectrum of toxic industrial compounds rapidly (within an hour) at concentrations relevant to human health, that the device be field-portable, and the biological components would have a shelf-life of at least nine months. Refrigeration, but not freezing, of perishable components was acceptable.
Historically, field portable water testing technologies with a biological component to them (such as antibodies, enzymes, or nucleic acids) have been analyte-specific1-3. The disadvantage to these types of biosensors is that they will only detect one type of chemical at a time. Multiple sensors are needed if it is suspected that more than one chemical is present. If a specific sensor is not in the test repertoire, chemical contaminants in the water could easily go undetected.
Broad-based toxicity sensors, on the other hand, have the potential to fill this technology gap. These usually have a cellular component to them4-8. The advantages of broad-based toxicity biosensors are that they can detect the presence of a wide array of chemical contaminants, including mixtures and unknowns, in a relatively short period of time5,9,10.
The concept of using the measurement of electrical impedance of cell monolayers as a possible toxicity sensor, which is also known as electric cell-substrate impedance sensing (ECIS), was first described by Giaever and Keese11. Over the past two decades it has been shown to be a sensitive indicator of cell viability and cytotoxicity. Basically, the cell monolayer that is adhered to the electrodes on the biochips is exposed to high frequency and low voltage and amperage alternating current signal. The confluent monolayer of cells impedes the flow of electrons. When the integrity of the cell monolayer is compromised (such as when a toxic chemical is introduced), the ECIS sensor records a change in the electrical impedance11-14. Figure 1 illustrates the principle of ECIS in relation to the cell monolayer on the biochip.

Figure 1: Principle of ECIS. Illustration of a cell monolayer on a biochip with simplified ECIS reader electrical schematic. Please click here to view a larger version of this figure.
Initially, mammalian cell lines were seeded in fluidic biochips and were used in the ECIS sensor technology described here12. These cells were not practical for field use, however, because they required frequent media changes, had a limited shelf-life, and required an artificial CO2 environment and a 37 °C incubation temperature. It was discovered that a commercially available cell line derived from rainbow trout gill epithelial cells (RTgill W-1 cells) could be tested at room temperature at ambient CO2, formed a confluent monolayer in the biochips, could be stored at refrigerated temperatures, and had a rapid response (1 hr or less) to a broad spectrum of chemicals at concentrations relevant to human health12. Applications of RTgill-W1 cells in toxicology, as well as in basic research, are reviewed by Lee et al.15
Methods for the seeding, storage and testing of fluidic biochips containing monolayers of RTgill-W1 cells on fluidic biochips in an ECIS biosensor are described here. The fluidic biochips can be stored for up to 9 months in a refrigerated state and can be shipped in a cold storage container, for testing of drinking water supplies.The accompanying ECIS readers, or test units, are shipped separately. The biochips have two components to them; an upper polycarbonate layer with two separate fluid channels, and a lower electronic layer that contains four electrode pads per channel for impedance sensing. There are 10 working electrodes per pad; each electrode is 250 µm in diameter. The assembled biochips have gold electrode connections for acquiring impedance readings when inserted into the ECIS test unit. Each of the two enclosed fluidic U-shaped channels will hold 2 ml of the RTgill-W1 cell suspension. Figure 2 shows a fluidic biochip in the ECIS reader with a magnification of a confluent cells on a single sensing electrode.

Figure 2: Fluidic Biochip in ECIS Reader. Magnified area shows a confluent monolayer of RTgill-W1 cells on a single sensing electrode. Please click here to view a larger version of this figure.