Stable and informative 3D printable models of biomolecules can be prepared by: (i) thickening bonds to provide stability, (ii) carefully selecting the secondary structure representation type or style that would provide the greatest insight and stability, (iii) printing the biomolecule in more than one molecular representation, (iv) using a filament that will render all or part of a biomolecule flexible, or (v) generating a complex assembly that is modular (i.e., in connectable pieces).
To illustrate how to print such informative and stable models, we focused on the components of chromatin and on producing a hypothetical model of chromatin. Chromatin is a highly complex protein-DNA assembly. The fundamental protein subunit of chromatin is the histone protein. There are four histone proteins, each consisting of a helix-loop-helix (a "histone fold") followed by an extended alpha helix and a second "histone fold." Histone protein structure can easily be produced by using a "ribbon" representation (Figure 3A). Alternatively, the histone protein structure can be displayed using only its surface (Figure 3B). There are two copies of each of the four histone proteins, which assemble to form a globular histone octamer. The histone octamer is too big to print entirely as a ribbon or stick representation, due to the larger scale at which these features need to be printed. Thus, such a large protein assembly is best displayed using surface representation (Figure 3C). DNA will chart a path around the histone octamer to form a 10 nm-diameter nucleosome core particle. The path of DNA can best be displayed by printing two separate models and using a flexible filament for the DNA (Figure 3D). Nucleosome core particles stack upon each other to form a higher-order assembly, a 30 nm-diameter "fiber," a left-handed suprahelical structure. To best illustrate how the 10-nm nucleosome core particles may stack to form a 30-nm chromatin assembly, print individual "di-nucleosome" particles (Figure 3E) and then stack them after printing (Figure 3F).
Once mastered the single extrusion surface and ribbon workflow described above, explore making a range of atomic, molecular, and composite models, as illustrated in Figure 4. For example, combine surface and ribbon representations to set apart different parts of a complex (see DNA polymerase, Figure 4B). Make more instructive and appealing models by using a dual extrusion printer that can melt two filaments simultaneously into a single 3D object (see Figure 4C). Alternatively, paint parts of the models (see guanine and the alpha helix, Figure 4A). Print and assemble the subunits of a protein complex, like the sodium channel, or take it even further by printing distinct parts of a complex and assembling them later into a larger, multi-color model (see the HIV-antibody and ribosomal complexes, Figure 4C). Such composite models are better able to show functional features compared to single-filament prints. Different colors can highlight, for example, glycosylation versus protein (HIV model) or RNA versus protein (see ribosome model, Figure 4C). They also allow for the creation of educational 3D puzzles, like the antibody binding to the HIV surface (see gp120 bound by antibody, Figure 4C), where just one 3D configuration gives a close fit of both parts. Instructions on printing these models can be found in supplement 5. In addition, we have provided a supplemental video illustrating the construction of a 3D model of the Fo/F1 proton ATP synthase which was printed in pieces and assembled in such a manner so that it can recapitulate the rotary mechanism that occurs during this enzymes catalytic mechanism.

Figure 1. Workflow to prepare and print a 3D model. Illustrated are the stages in producing a physical 3D biomolecular print: (i) preparing the model, including selecting the representation; (ii) opening a saved .stl file of the model and processing the file using slicing software; (iii) printing the model and choosing the material or filament; and finally, (iv) performing the post-production steps. Please click here to view a larger version of this figure.

Figure 2. Visuals of different representations of models at various stages of preparation. Top row: Common representations of two models (ubiquitin (PDB 1UBQ) and arginine) visualized using the program Chimera. Middle row: The printing toolpath generated from the Chimera STL models, colored by the feature type of ubiquitin and arginine (orange: infill pattern; dark blue: outer shell; light blue: inner shell). Bottom row: Final prints of ubiquitin and arginine. Surface and two ribbon models of ubiquitin printed at 300% of the default Chimera STL output (Chimera default is 1 nm in the model and 1 cm in print), while the arginine model was printed at 1,000%. The Chimera default ribbon or stick models are too thin to print properly, but thickened versions will print reliably. Please click here to view a larger version of this figure.

Figure 3. Nucleosome case study. (A) Single-histone H3 protein rendered by thickening "ribbons," printed at 300%. (B) Histone H3 protein "surface" representation, printed at 200%. (C) Histone protein octamer printed at 100%. (D) Histone protein octamer (orange) in complex with flexible DNA (white) printed at 100%. (E) Dinucleosome surface model printed with a default probe radius and printed at 100% scale. (F) A model of the chromatin "30-nm fiber" created by manually stacking individually printed models of the "10-nm" dinucleosome, where the surface was rendered with a probe radius of 3 Å, printed at 50% and 25% sizes, and held together with Play-Doh. 3D prints were generated from a model of the dinucleosome (PDB 1ZBB). All models are freely available for download at the NIH 3D Print Exchange11. Please click here to view a larger version of this figure.

Figure 4. Examples of 3D-printed models produced using filament printers. (A) Left, a ball-and-stick model of water molecules in hexagonal ice crystals (dual-filament print). Middle, model of a nucleotide (guanine). Right, a protein alpha helix backbone-only model showing hydrogen bonds (black). Guanine and the alpha helix were colored manually with sharpies. (B) Left, sodium channel, composed of 4 subunits that can be joined together (PDB 3E89). Middle, Plasmodium falciparum L-lactate dehydrogenase (PDB 1T2D) printed as ribbons. Right, model of the DNA polymerase active site (PDB 1KLN), showing DNA as surface and protein as ribbons. (C) Left, HIV lipid envelope with glycoprotein (PDB 5FUU) bound by antibodies (PDB 1IGT), printed at 15%. Middle, detail of the glycoprotein antigen surface at 150%, with the variable region of the antibody shown as ribbons (PDB 5FYJ). Right, models of the bacterial 70S Ribosome (PDB 4V5D) at 40% and 20%. Percentages refer to standard Chimera output, where 100% means 1 nm in the molecule prints as 1 mm. All models are freely available for download at the NIH 3D Print Exchange11. Please click here to view a larger version of this figure.