Two CSI setups for real-time monitoring of the electrical parameters of solar cells and modules have been designed and constructed. These setups allow simultaneous exposure to damp heat, illumination, and electrical biases, while also in situ determining the IV parameters of PV devices. These setups have been used to study the influence of environmental stresses (humidity, illumination, electrical biases, and temperature) as well as cell or module composition on the long-term stability of unpackaged solar cells. Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7 display a selection of results obtained with these setups.
Stability results (Figure 3, Figure 4, Figure 6, and Figure 7) from the presented studies should always be treated with care: in order to make the translation from these studies to module stability, the constraints of all accelerated lifetime tests on the stability of PV devices (including this study) should be taken into account. These constraints are caused by the fact that the conditions in the laboratory are meant to rapidly identify degradation mechanisms, while some degradation mechanisms might not be found due to the selection of the wrong (severity of) stresses. Moreover, the chosen conditions might also lead to degradation mechanisms and consequent failures that do not occur in the field or occur in the field before or after the predicted time frame. While for example for damp heat conditions (85 °C/85% RH), an acceleration factor of 219 is assumed, reference25 showed that this rate is often non-linear and can vary in CIGS modules between 10 and 1,000, and for different degradation mechanisms.
To estimate the validity of the presented results, the most important differences between the field module exposure and the presented experiments should be taken into account:
a. Used laboratory conditions are more severe than field conditions, which is an intrinsic requirement for accelerated testing. Moreover, the conditions in these experiments are mostly constant, while modules in the field will be exposed to continuously changing conditions.
b. In the presented experiments, non-packaged solar cells were used. Naturally, barrier materials and edge sealants will play an important role in the device stability (especially under humid conditions). Additionally, the influence of interconnection and encapsulation materials is also very important and should not be neglected. Certainly, experiments with packaged and interconnected mini-modules are also possible in these setups.
c. Due to the illumination, the experiments presented in Figure 3, Figure 5, Figure 6, and Figure 7 were executed under open circuit conditions when the IV curves were not recorded. However, modules should function under MPP conditions, while the cells could also be exposed to reversed bias conditions in the case of partial module shadowing. Figure 4 shows that only limited differences between MPP and open circuit conditions were observed in that specific experiment, but that might be different for other cells or conditions.
d. The composition of the CIGS solar cells has a large influence on the long-term stability. Examples of studies on the influence of the composition on the stability can for example be found in references16,20. Since the exact nature of the influence of many small modifications in the solar cell stack is not yet identified, degradation might occur faster or slower than expected.
The above factors indicate that a large number of accelerated lifetime studies with variation in degradation conditions and sample composition is required to truly predict module field performance. Moreover, these results should therefore be combined with field studies to obtain a complete picture about the long-term stability of PV modules.
However, we propose that the setups presented in this study are substantial improvements compared to the standard IEC tests, due to the combined stress exposure as well as in situ monitoring. These properties greatly improve the predictive value of accelerated lifetime experiments and increase our understanding of degradation mechanisms. The four main advantages compared to 'standard' (e.g., IEC 61215) tests are the following capabilities:
a. Testing under exposure to combined stresses (i.e., temperature, humidity, illumination, and electrical biases).
b. Tuning of combined stresses in order to simulate local climates (e.g., desert or polar conditions).
c. Tuning of electrical biases, e.g., to simulate effects of partial shading.
d. Real-time monitoring of the device performance, allowing simpler and faster testing as well as better prediction or limitation of the degradation mechanisms due to an increased knowledge level.
e. Reduced testing time, since a test can be stopped directly after a failure has occurred, instead of after the defined test period (e.g., 1,000 h).
It is therefore proposed that lifetime studies with the presented setups can greatly improve the qualitative and quantitative understanding and prediction of long-term stability of solar cells and modules. In the future, a setup offering 'Combined Stress tests with in situ measurements' (CSI) for full scale modules will be developed: the setups with illuminated areas of 40 cm x 40 cm and 100 cm x 100 cm are too small for full-size PV modules, so plans to increase the scale of this combined stress measurement concept are underway.