Method Article

Extraction of Ramie Fiber in Alkali Hydrogen Peroxide System Supported by Controlled-release Alkali Source

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DOI:

10.3791/56461

February 6th, 2018

In This Article

Summary

Presented here is a protocol for extraction of ramie fiber in alkali hydrogen peroxide system supported by controlled-release alkali source.

Abstract

This protocol demonstrates a method for ramie fiber extraction by scouring raw ramie in an alkali hydrogen peroxide system supported by a controlled-release alkali source. The fiber extracted from ramie is a type of textile material of great importance. In previous studies, ramie fiber was extracted in an alkali hydrogen peroxide system supported only by sodium hydroxide.However, due to the strong alkalinity of sodium hydroxide, the oxidation reaction speed of hydrogen peroxide was difficult to control and thus resulted in great damage to the treated fiber. In this protocol, a controlled-release alkali source, which is composed of sodium hydroxide and magnesium hydroxide, is used to provide an alkali condition and buffer the pH value of the alkali hydrogen peroxidesystem. The substitution rate of magnesium hydroxide can adjust the pH value of the hydrogen peroxide system and has great influence on the fiber properties. The pH value and oxidation-reduction potential (ORP) value, which represents the oxidation ability of alkali hydrogen peroxide system, were monitored using a pH meter and ORP meter, respectively. The residual hydrogen peroxide content in the alkali hydrogen peroxide system during the extraction process and the chemical oxygen demand (COD) value of wastewater after fiber extraction are tested by KMnO4 titration method. The yield of fiber is measured using a precision electronic balance, and residual gums of fiber are tested by a chemical analysis method. The polymerization degree (PD value) of fiber is tested by an intrinsic viscosity method using the Ubbelohde viscometer. The tensile property of fiber, including tenacity, elongation, and rupture, is measured using a fiber strength instrument. Fourier transform infrared spectroscopy and X-ray diffraction are used to characterize the functional groups and crystal property of fiber. This protocol proves that the controlled-release alkali source can improve the properties of the fiber extracted in an alkali hydrogen peroxide system.

Introduction

Ramie, commonly known as 'China grass' is a perennial herb whose fiber can be used as an excellent material for the textile industry1,2. It is one of the main economic crops native to China; the production of ramie in China has accounted for more than 90% of the total yield in the world1,2. Ramie fiber is one of the strongest and longest plant fibers, lustrous with an almost silky appearance3,4. The long length of ramie fiber make it suitable for single fiber spinning, which is seldom seen in b....

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Protocol

1. Oxidation Degumming of Ramie

  1. Preparing the oxidation degumming solution
    1. Dissolve 2 g H2O2, 1 g alkali (a mixture of Mg(OH)2 and NaOH), 0.4 g Na5P3O10, 0.1 g anthraquinone, and 0.2 g HEDP in 100 mL distilled water to make the degumming solution.
  2. Oxidation degumming of ramie
    1. Immerse 10 g raw ramie in the degumming solution and scour it under 85 °C for 60 min.
    2. Raise the temperature to 125 °C (with pressure of 0.6 kg) and scour for another 60 min.
      NOTE: See the Discussion for explanation on rais....

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Results

The solubility of Mg(OH)2 in distilled water and degumming solution was studied (Figure 1). The effect of Mg(OH)2 substitution rate on pH value and ORP value (Figure 2) of the degumming solution was tested. The degumming yield and residual gums of fiber degummed under various Mg(OH)2 substitution rate were calculated (Figure 3). DP value, crystallinity, tensile proper.......

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Discussion

The setting of Mg(OH)2 substitution rate and reaction temperature was the key point of this protocol. Mg(OH)2 substitution rate can influence the pH value and thus oxidation ability of degumming solution. The best Mg(OH)2 substitution rate for ramie degumming was 20%, because cellulose cannot receive enough protection under a substitution rate below 20%, and an excessive amount of residual gums (low DP value and crystallinity) would be retained in fiber under a substitution rate above 20%.......

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Disclosures

The authors have nothing to disclose.

Acknowledgements

This work was supported by the earmarked fund for China Agriculture Research System for Bast and Leaf Fiber Crops (grant number CARS-19), The China Academy of Agricultural Science and Technology Innovation Project (grant number ASTIP-IBFC07), The innovation fund for graduate students in Donghua University (grant number 16D310107), The 'Xiaoping science and technology innovation team' (industrialization integrated R & D group of bast fiber biological degumming), China Scholarship Council.

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Materials

List of materials used in this article
NameCompanyCatalog NumberComments
Hydrogen peroxide, 30%Fisher ScientificH325-100Chemical for degumming
Magnesium hydroxide, 99%Fisher ScientificAA1236722Chemical for degumming
Sodium hydroxideFisher ScientificS318-1Chemical for degumming
Sodium bisulfiteFisher ScientificS654-500Chemical for degumming
Sodium tripolyphosphateFisher ScientificAC218675000Chemical for degumming
Anthraquinone, >98%Fisher ScientificAC104930500Chemical for degumming
1-Hydroxy Ethylidene-1,1-Diphosphonic AcidFisher Scientific50-901-10243Chemical for degumming
Degumming oilMinglong auxiliaries limited liability company, Yiyang, Hunan,China——Chemical for degumming
Ethyl alcoholFisher ScientificA962-4Chemical for testing
BenzeneFisher ScientificAA43817AEChemical for testing
Copper wire,0.5mm (0.02in) diaFisher ScientificAA10783H4Chemical for testing
Cupriethylenediamine solution 1mol/LFisher Scientific24991Chemical for testing, caution toxic
Nitric acid (65% ~68% )Fisher ScientificA200-612GALChemical for testing, caution
EthylenediamineFisher ScientificAC118420100Chemical for testing
Potassium permanganateFisher ScientificP279-500Chemical for testing
Sulphuric acidFisher ScientificA300C-212Chemical for testing
Silver sulfateFisher ScientificS190-25Chemical for testing
Raw ramieGuangyuan limited liability company, Changde, Hunan,China——Raw materials
Electric-heated thermostatic water bathSenxin Experiment equipment limited liability company,Shanghai,ChinaDK-S28Equipments for degumming
High temperature lbaorator dyeing machineShanghai Longda chemcials Crop.RY-1261Equipments for degumming
ThermometerSichuan Shubo (group)Co.,Ltd100 °CEquipments for degumming
Vacuum suction machineYukang KNET ,Shanghai,ChinaSHB-IIIAEquipments for testing Mg(OH)2 solublity
Suction flaskSichuan Shubo (group)Co.,Ltd1000mLEquipments for testing Mg(OH)2 solublity
Sand-core funnelsSichuan Shubo (group)Co.,Ltd35mLEquipments for testing Mg(OH)2 solublity
Oxidation reduction potential meterDapu instrument, Shanghai, ChinaMODEL 421Equipments for testing ORP value
pH meterHanna instruments,Beijing,ChinaHI 98129Equipments for testing pH value
Acid buretteSichuan Shubo (group)Co.,Ltd50mLEquipments for testing H2O2 content
FlaskSichuan Shubo (group)Co.,Ltd250 mL/500 mLEquipments for testing H2O2 content;  residual gums content
Electric furnaceJiangyi Experiment instruments limited liability company,Shanghai,China800-2000WEquipments for testing residual gums content
Reflux condensing tubeSichuan Shubo (group)Co.,Ltd250mLEquipments for testing residual gums content; COD value
Fiber cutter (40mm)Changzhou No.2 Textile Machine Co.,LtdY171AEquipments for testing fiber density
Ostwald viscometerTaizhou, jiaojiang, glass instruments company0.6mmEquipments for testing fiber PD value
Spherical fat extractorSichuan Shubo (group)Co.,Ltd250mLEquipments for testing fiber PD value
Soxhlet extractorSichuan Shubo (group)Co.,Ltd250mLEquipments for testing fiber PD value
Torsion balanceLiangping instrucments Co.,Ltd,Shanghai, ChinaJN-BEquipments for testing fiber density
Fiber strength instrumentXinxian instruments, shanghai,ChinaXQ-2Equipments for testing fiber tensile property
Tension clampDepu textile technology Co.,Ltd, Changzhou, jiangsu, China0.3cN/dtexEquipments for testing fiber tensile property
COD thermostatic heaterQiangdao Xuyu environment protection technology Lit companyDL-801AEquipments for testing COD value
FTIRThermo Fisher, AmericaNicoletFTIR analysis
XRDRigaku, JapanD/max-2550 PCXRD analysis
Electronic balanceShanghai jingtian Electronic instrument Co.,LtdFA2004AGenerral equipments
Drying ovenTonglixinda  instruments, Tianjin,China101-2ASGenerral equipments
Weighing bottleSichuan Shubo (group)Co.,Ltd50x30Generral equipments
BeakerSichuan Shubo (group)Co.,Ltd500mLGenerral equipments
Sample sieveXiaojin hardware instruments Co.,Ltd, Shangyu, Zhejiang120 meshGenerral equipments
Glass rodSichuan Shubo (group)Co.,Ltd——Generral equipments
CylinderSichuan Shubo (group)Co.,Ltd250mL, 50mLGenerral equipments
PipetteSichuan Shubo (group)Co.,Ltd5mL, 10mLGenerral equipments
Rubber suction bulbSichuan Shubo (group)Co.,Ltd——Generral equipments
OrignOriginLab8.0Software for figure drawing

References

  1. Yuan, J. G., Yu, Y. Y., Wang, Q., Fan, X. R., Chen, S. Y., Wang, P. Modification of ramie with 1-butyl-3-methylimidazolium chloride ionic liquid. Fiber Polym. 14, 1254-1260 (2013).
  2. Kipriotis, E., Heping, X., Vafeiadakis, T. Ramie and kenaf as feed crops. Ind Crop Prod. 68, 126-130 (2015).
  3. Rebenfeld, L. Fiber: the old and the new. J Text I....

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Tags

Ramie Fiber ExtractionMagnesium Hydroxide SubstitutionpH MonitoringORP MeasurementFiber Tensile PropertiesIntrinsic Viscosity MethodFourier Transform Infrared SpectroscopyX ray Diffraction

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