Presented here is a protocol for extraction of ramie fiber in alkali hydrogen peroxide system supported by controlled-release alkali source.
Method Article
Presented here is a protocol for extraction of ramie fiber in alkali hydrogen peroxide system supported by controlled-release alkali source.
This protocol demonstrates a method for ramie fiber extraction by scouring raw ramie in an alkali hydrogen peroxide system supported by a controlled-release alkali source. The fiber extracted from ramie is a type of textile material of great importance. In previous studies, ramie fiber was extracted in an alkali hydrogen peroxide system supported only by sodium hydroxide.However, due to the strong alkalinity of sodium hydroxide, the oxidation reaction speed of hydrogen peroxide was difficult to control and thus resulted in great damage to the treated fiber. In this protocol, a controlled-release alkali source, which is composed of sodium hydroxide and magnesium hydroxide, is used to provide an alkali condition and buffer the pH value of the alkali hydrogen peroxidesystem. The substitution rate of magnesium hydroxide can adjust the pH value of the hydrogen peroxide system and has great influence on the fiber properties. The pH value and oxidation-reduction potential (ORP) value, which represents the oxidation ability of alkali hydrogen peroxide system, were monitored using a pH meter and ORP meter, respectively. The residual hydrogen peroxide content in the alkali hydrogen peroxide system during the extraction process and the chemical oxygen demand (COD) value of wastewater after fiber extraction are tested by KMnO4 titration method. The yield of fiber is measured using a precision electronic balance, and residual gums of fiber are tested by a chemical analysis method. The polymerization degree (PD value) of fiber is tested by an intrinsic viscosity method using the Ubbelohde viscometer. The tensile property of fiber, including tenacity, elongation, and rupture, is measured using a fiber strength instrument. Fourier transform infrared spectroscopy and X-ray diffraction are used to characterize the functional groups and crystal property of fiber. This protocol proves that the controlled-release alkali source can improve the properties of the fiber extracted in an alkali hydrogen peroxide system.
Ramie, commonly known as 'China grass' is a perennial herb whose fiber can be used as an excellent material for the textile industry1,2. It is one of the main economic crops native to China; the production of ramie in China has accounted for more than 90% of the total yield in the world1,2. Ramie fiber is one of the strongest and longest plant fibers, lustrous with an almost silky appearance3,4. The long length of ramie fiber make it suitable for single fiber spinning, which is seldom seen in b....
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1. Oxidation Degumming of Ramie
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The solubility of Mg(OH)2 in distilled water and degumming solution was studied (Figure 1). The effect of Mg(OH)2 substitution rate on pH value and ORP value (Figure 2) of the degumming solution was tested. The degumming yield and residual gums of fiber degummed under various Mg(OH)2 substitution rate were calculated (Figure 3). DP value, crystallinity, tensile proper.......
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The setting of Mg(OH)2 substitution rate and reaction temperature was the key point of this protocol. Mg(OH)2 substitution rate can influence the pH value and thus oxidation ability of degumming solution. The best Mg(OH)2 substitution rate for ramie degumming was 20%, because cellulose cannot receive enough protection under a substitution rate below 20%, and an excessive amount of residual gums (low DP value and crystallinity) would be retained in fiber under a substitution rate above 20%.......
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The authors have nothing to disclose.
This work was supported by the earmarked fund for China Agriculture Research System for Bast and Leaf Fiber Crops (grant number CARS-19), The China Academy of Agricultural Science and Technology Innovation Project (grant number ASTIP-IBFC07), The innovation fund for graduate students in Donghua University (grant number 16D310107), The 'Xiaoping science and technology innovation team' (industrialization integrated R & D group of bast fiber biological degumming), China Scholarship Council.
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| Name | Company | Catalog Number | Comments |
|---|---|---|---|
| Hydrogen peroxide, 30% | Fisher Scientific | H325-100 | Chemical for degumming |
| Magnesium hydroxide, 99% | Fisher Scientific | AA1236722 | Chemical for degumming |
| Sodium hydroxide | Fisher Scientific | S318-1 | Chemical for degumming |
| Sodium bisulfite | Fisher Scientific | S654-500 | Chemical for degumming |
| Sodium tripolyphosphate | Fisher Scientific | AC218675000 | Chemical for degumming |
| Anthraquinone, >98% | Fisher Scientific | AC104930500 | Chemical for degumming |
| 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid | Fisher Scientific | 50-901-10243 | Chemical for degumming |
| Degumming oil | Minglong auxiliaries limited liability company, Yiyang, Hunan,China | —— | Chemical for degumming |
| Ethyl alcohol | Fisher Scientific | A962-4 | Chemical for testing |
| Benzene | Fisher Scientific | AA43817AE | Chemical for testing |
| Copper wire,0.5mm (0.02in) dia | Fisher Scientific | AA10783H4 | Chemical for testing |
| Cupriethylenediamine solution 1mol/L | Fisher Scientific | 24991 | Chemical for testing, caution toxic |
| Nitric acid (65% ~68% ) | Fisher Scientific | A200-612GAL | Chemical for testing, caution |
| Ethylenediamine | Fisher Scientific | AC118420100 | Chemical for testing |
| Potassium permanganate | Fisher Scientific | P279-500 | Chemical for testing |
| Sulphuric acid | Fisher Scientific | A300C-212 | Chemical for testing |
| Silver sulfate | Fisher Scientific | S190-25 | Chemical for testing |
| Raw ramie | Guangyuan limited liability company, Changde, Hunan,China | —— | Raw materials |
| Electric-heated thermostatic water bath | Senxin Experiment equipment limited liability company,Shanghai,China | DK-S28 | Equipments for degumming |
| High temperature lbaorator dyeing machine | Shanghai Longda chemcials Crop. | RY-1261 | Equipments for degumming |
| Thermometer | Sichuan Shubo (group)Co.,Ltd | 100 °C | Equipments for degumming |
| Vacuum suction machine | Yukang KNET ,Shanghai,China | SHB-IIIA | Equipments for testing Mg(OH)2 solublity |
| Suction flask | Sichuan Shubo (group)Co.,Ltd | 1000mL | Equipments for testing Mg(OH)2 solublity |
| Sand-core funnels | Sichuan Shubo (group)Co.,Ltd | 35mL | Equipments for testing Mg(OH)2 solublity |
| Oxidation reduction potential meter | Dapu instrument, Shanghai, China | MODEL 421 | Equipments for testing ORP value |
| pH meter | Hanna instruments,Beijing,China | HI 98129 | Equipments for testing pH value |
| Acid burette | Sichuan Shubo (group)Co.,Ltd | 50mL | Equipments for testing H2O2 content |
| Flask | Sichuan Shubo (group)Co.,Ltd | 250 mL/500 mL | Equipments for testing H2O2 content; residual gums content |
| Electric furnace | Jiangyi Experiment instruments limited liability company,Shanghai,China | 800-2000W | Equipments for testing residual gums content |
| Reflux condensing tube | Sichuan Shubo (group)Co.,Ltd | 250mL | Equipments for testing residual gums content; COD value |
| Fiber cutter (40mm) | Changzhou No.2 Textile Machine Co.,Ltd | Y171A | Equipments for testing fiber density |
| Ostwald viscometer | Taizhou, jiaojiang, glass instruments company | 0.6mm | Equipments for testing fiber PD value |
| Spherical fat extractor | Sichuan Shubo (group)Co.,Ltd | 250mL | Equipments for testing fiber PD value |
| Soxhlet extractor | Sichuan Shubo (group)Co.,Ltd | 250mL | Equipments for testing fiber PD value |
| Torsion balance | Liangping instrucments Co.,Ltd,Shanghai, China | JN-B | Equipments for testing fiber density |
| Fiber strength instrument | Xinxian instruments, shanghai,China | XQ-2 | Equipments for testing fiber tensile property |
| Tension clamp | Depu textile technology Co.,Ltd, Changzhou, jiangsu, China | 0.3cN/dtex | Equipments for testing fiber tensile property |
| COD thermostatic heater | Qiangdao Xuyu environment protection technology Lit company | DL-801A | Equipments for testing COD value |
| FTIR | Thermo Fisher, America | Nicolet | FTIR analysis |
| XRD | Rigaku, Japan | D/max-2550 PC | XRD analysis |
| Electronic balance | Shanghai jingtian Electronic instrument Co.,Ltd | FA2004A | Generral equipments |
| Drying oven | Tonglixinda instruments, Tianjin,China | 101-2AS | Generral equipments |
| Weighing bottle | Sichuan Shubo (group)Co.,Ltd | 50x30 | Generral equipments |
| Beaker | Sichuan Shubo (group)Co.,Ltd | 500mL | Generral equipments |
| Sample sieve | Xiaojin hardware instruments Co.,Ltd, Shangyu, Zhejiang | 120 mesh | Generral equipments |
| Glass rod | Sichuan Shubo (group)Co.,Ltd | —— | Generral equipments |
| Cylinder | Sichuan Shubo (group)Co.,Ltd | 250mL, 50mL | Generral equipments |
| Pipette | Sichuan Shubo (group)Co.,Ltd | 5mL, 10mL | Generral equipments |
| Rubber suction bulb | Sichuan Shubo (group)Co.,Ltd | —— | Generral equipments |
| Orign | OriginLab | 8.0 | Software for figure drawing |
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