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This paper describes the steps required in the manufacturing of a novel, economical, and implantable system for stimulation of laryngeal nerves and recording of EMG responses from laryngeal muscles over a long term. The protocol is uncomplicated and can produce an implant that is compact enough to be utilized in an animal as small as a rat. There are several critical steps that should be emphasized. First, lead wires should be coiled carefully and uniformly to prevent lead de-insulation, kinking or breakage. If a coiling machine is not available, prefabricated coiled leads can be obtained commercially. Second, the strategy of inserting lead wires into a silicone tube to form a “V” that straddles the nerve is critical to promote current delivery through the nerve inside the cuff. If both leads are placed on the same side of the tube, shunting of current between electrodes can occur. It is also important that the leads are positioned against the tube inner wall to avoid the possibility of slice injury to the nerve.
Third, during the implantation surgery, laryngeal nerves should be dissected carefully to prevent damage. At the later stage of implantation, when inserting pins into the receptacle, force should be applied to the pin in alignment to its hole to prevent sudden bending of the head of the pin. Subsequently, bone cement should be distributed thoroughly on the receptacle bottom for complete insulation and prevention of crosstalk between channels. Finally, prevention of infection is critical to ensure integrity of the implant system over time. It can be achieved by a combination of several maneuvers: addition of a skirt to the receptacle, administration of antibiotics, daily cleaning of the wound and receptacle with tissue-compatible antiseptic solution, and placement of dummy male pins into the female pins of the receptacle to keep them clean of debris between sessions.
The protocol has been proven successful in this dog laryngeal model. However, some modifications or alternative strategies may be considered for other applications. For example, the deinsulated sensing tips of the PCA and TA-LCA EMG electrodes are anchored in the muscles by an external means-either the polyester graft or the DBS electrode. In an application in which external anchoring is not needed or performed, the barb of the electrode alone can serve as the anchor. In such a case, Teflon-coated, stainless steel, monofilament wire may be preferable to multifilament wire in view of its greater tensile strength, providing a barb that is more stable in tissue. However, it should be noted that multifilament wires may be less prone to breakage. An alternative strategy to fabrication and assembly of the skin receptacle is to 3D-print using biocompatible polymers (e.g., MED610 by Stratasys). This may simplify the manufacturing process.
Following implantation surgery and recovery of the animal, physiological sessions are conducted with the RLNs still intact to obtain baseline data. During a session, absence of EMG signals from a laryngeal muscle may occur following RLN stimulation. In order to troubleshoot the cause (Table 1), it should first be determined whether vocal fold movement is present. If it is present, this means that the nerve is effectively activated by the cuff, but there is a problem with the EMG lead. In this situation, users should further look at the EMG stimulus artifact. If the EMG artifact is absent, there is likely a discontinuity in the EMG input to the preamplifier. Sixty-cycle noise will also be present and large in amplitude. If the artifact is large, shunting from a stimulus pin to the recording pin may be responsible for saturating the channel preamplifier and obliterating the EMG response. If the artifact is normal, then the EMG lead has likely dislocated from the muscle and cannot detect its activity. On the other hand, if the vocal fold movement is absent, then the nerve is not being activated. If the artifact is absent, there may be a discontinuity in the stimulation circuit, preventing nerve activation. If the artifact appears normal, the nerve may have been injured during implant surgery or the cuff may have migrated off the nerve. A similar strategy can be applied to troubleshoot the cause of absent EMG signals during SLN stimulation.
| Stimulated nerve | Target muscle(s) | Ipsilateral vocal fold movement | Stimulus artifact | Causes |
| RLN | PCA and/or TA-LCA | Yes | Absent (60-cycle noise present) | Discontinuity in the EMG input to preamplifier (e.g. lead, pin, cable); |
| Large | Cross-talk between stim and recording pins at the receptacle |
| Normal | Dislocation of EMG electrode |
| No | Absent | Discontinuity in stimulation circuit |
| Normal | 1. RLN injury; 2. Cuff dislocation |
| SLN | TA-LCA | Yes | Absent (60-cycle noise present) | Discontinuity in the EMG input to preamplifier (e.g. lead, pin, cable); |
| Large | Cross-talk between stim and recording pins at the receptacle |
| Normal | Dislocation of EMG electrode |
| No | Absent | Discontinuity in stimulation circuit |
| Normal | 1. SLN or RLN injury; 2. Cuff dislocation |
Table 1: Troubleshooting guide.
It should be mentioned that there are two minor limitations in the current application of this technology. First, sudden bending of the female pin during insertion into the receptacle has occurred in several instances. Fortunately, the pins can be straightened and inserted into their holes successfully. If pin damage is irreparable, the lead and its entire component need to be replaced. Therefore, backup components should be readily available before surgery. Second, the time required to complete the surgical implantation is long (~10 h). The long duration partially reflects the large number of stimulation and recoding components required for this study: four nerves, four muscles, a receptacle, and an IPG. If fewer components are required using this technology, the implantation time should be significantly reduced (e.g., the rat tongue model28).
This technological approach introduces several features that have advantage over existing methods. The coiling of lead wires is the most novel and important feature of this system. Coiled leads are not commonly available for non-commercial animal experimentation despite the many benefits they provide. A coiled lead can be expanded to the desired length during implantation. Further, it will stretch in the awake, moving animal to prevent dislocation of the electrode tip or wire breakage after implantation. This feature ensures longevity of the implant and stable nerve stimulation and muscle recording over the long term. Furthermore, adding a tissue compatible skirt around the receptacle prevents exposure of the wound to this foreign body and promotes normal fibrosis and wound healing in the absence of infection. Previous studies without this skirt resulted in early infection and premature termination of the experiment. Lastly, this implant system is compact and multi-channeled, allowing effective data acquisition from numerous neuromuscular structures in animal models of various size.
This technical approach has been adapted and successfully translated to a rat model. This study was designed to investigate the effect of electrical conditioning in preventing tongue muscle atrophy and dysfunction in the aging rat. The hypoglossal nerves were implanted with the cuff electrodes for conditioning and the tongue implanted with the EMG recording electrodes28. This technology can also be utilized in other research applications. As an extension of the current protocol in the canine larynx, the effects of electrical conditioning on promoting selective reinnervation are currently being studied in rabbit facial muscles. This study may provide a foundation for the prevention of facial synkinesis in patients with Bell’s palsy, a common and debilitating medical condition. A final potential use of this technology is to stimulate and record from awake, freely moving animals. At present, such data has been obtained via external cable from awake, unrestrained rats28. In the future, this economical system may also be combined with remote recording-stimulation technology (e.g., telemetry) to activate or probe neuromuscular systems wirelessly.