Method Article

Pedicle Screw Placement Using an Augmented Reality Head-Mounted Display in a Porcine Model

DOI:

10.3791/64474

⸱

May 24th, 2024

 ,  ,  ,  ,  ,  , 
1Department of Clinical Neuroscience, Karolinska Institutet, 2Brainlab AG, 3Capio Spine Center Stockholm, Löwenströmska Hospital

In This Article

Summary

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The augmented reality head-mounted display, Magic Leap, was used in combination with a conventional navigation system to place pedicle screws in a porcine model by adhering to a novel workflow. With a median insertion time of <2.5 min, submillimeter technical accuracy and 100% clinical accuracy were achieved according to Gertzbein.

Abstract

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This protocol helps assess the accuracy and workflow of an augmented reality (AR) hybrid navigation system using the Magic Leap head-mounted display (HMD) for minimally invasive pedicle screw placement. The cadaveric porcine specimens were placed on a surgical table and draped with sterile covers. The levels of interest were identified using fluoroscopy, and a dynamic reference frame was attached to the spinous process of a vertebra in the region of interest. Cone beam computerized tomography (CBCT) was performed, and a 3D rendering was automatically generated, which was used for the subsequent planning of the pedicle screw placements. Each surgeon was fitted with an HMD that was individually eye-calibrated and connected to the spinal navigation system.

Navigated instruments, tracked by the navigation system and displayed in 2D and 3D in the HMD, were used for 33 pedicle cannulations, each with a diameter of 4.5 mm. Postprocedural CBCT scans were assessed by an independent reviewer to measure the technical (deviation from the planned path) and clinical (Gertzbein grade) accuracy of each cannulation. The navigation time for each cannulation was measured. The technical accuracy was 1.0 mm ± 0.5 mm at the entry point and 0.8 mm ± 0.1 mm at the target. The angular deviation was 1.5° ± 0.6°, and the mean insertion time per cannulation was 141 s ± 71 s. The clinical accuracy was 100% according to the Gertzbein grading scale (32 grade 0; 1 grade 1). When used for minimally invasive pedicle cannulations in a porcine model, submillimeter technical accuracy and 100% clinical accuracy could be achieved with this protocol.

Introduction

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The correct placement of pedicle screws is important to avoid damage to neurovascular structures in and around the spine. The placement accuracy using the free-hand technique is highly variable1. By using 3D navigation, the accuracy is improved compared to traditional image-guided methods based on intraoperative fluoroscopy. Higher accuracy reduces the risk of revision surgery2,3.

With the estimation that mean life expectancy will continue to increase, an increasing number of elderly patients will need surgical spine procedures for various pathologies4. Minimally invasive approaches are gaining ground due to their lower morbidity, especially in the elderly5,6. However, these approaches are dependent on accurate navigational solutions. As navigation is image-based, efforts are being made to reduce the intraoperative radiation exposure of patients and staff7,8,9,10.

Augmented reality (AR) is an emerging technology in surgical navigation that aims to improve the accuracy and efficacy in the operating room (OR)11. AR superimposes computer-generated information onto a real-world view. This works especially well when the superimposed information is seen through an HMD. For that purpose, HMDs using head-up display technology have gained attention due to their small size, portability, and the possibility to maintain a direct line of sight. Several HMDs are available on the market today for AR navigation12,13,14,15,16.

The Magic Leap headset is an optical see-through HMD, including several cameras, a depth sensor, and inertial measurement units, which are used to determine the position and orientation of the headset in the environment. The purpose of this study was to evaluate the workflow of the Magic Leap HMD, combined with a conventional navigation system and a state-of-the-art mobile CBCT device, for intraoperative imaging in a realistic surgical environment.

Protocol

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The procedure was performed in a conventional OR, equipped with a radiolucent OR table, a navigation platform, and a mobile CBCT device providing both 2D fluoroscopy and 3D CBCT images of high quality for AR navigation. Two porcine cadavers, which were approximately 80 cm in length and 45 kg, were used for the purpose of this study. The specimens were purchased commercially, and their use for this experiment did not require an ethical permit. All the devices, instruments, and software used within the described workflow are listed in the Table of Materials. The following step-by-step procedure was performed and repeated for each specimen.

1. Porcine cadaver specimen

  1. Place the porcine cadaver specimen on the operating table in the operating room.
  2. Drape the porcine cadaver specimen in sterile covers. Use incision film to cover the skin in the surgical field.

2. Identification of the vertebral levels of interest

  1. Using the CBCT scanner, identify the vertebral levels of interest by fluoroscopy. Use the wireless control tablet of the CBCT scanner to move the scanner to the desired position, align the x-ray beam, and to perform the fluoroscopy scan (Figure 1).
    NOTE: The 2D scans can be immediately reviewed on the tablet. The vertebral levels are identified by looking for ribs on the fluoroscopy scan and counting upward or downward.
  2. Attach the radiolucent navigation dynamic reference clamp to a spinous process in the area of interest by exposing the spinous process and fastening the clamp using the dedicated screwdriver. Then, attach the reflective spheres of the reference frame to the clamp (Figure 2).
  3. Perform a CBCT scan, and transfer the scan to the navigation platform (via LAN) (Figure 3). The navigation system camera tracks the CBCT scanner and the dynamic reference frame, enabling automatic patient registration using the Brainlab Loop-X Automatic Registration software on the navigation platform.
  4. Start the Spine & Trauma Navigation software on the navigation platform. Use the spinal pointer and the 2D navigation views to verify the accuracy of the patient registration on anatomical landmarks.

Portable X-ray device on surgical table analyzing chest X-ray; medical imaging equipment setup.
Figure 1: The wireless control tablet of the CBCT scanner. The tablet showing the fluoroscopy images from the CBCT. Please click here to view a larger version of this figure.

Robotic spinal surgery setup diagram; precision, alignment, vertebrae, medical technology.
Figure 2: A schematic picture of the clamp attached to the spinous process. Please click here to view a larger version of this figure.

Surgical imaging setup with C-arm scanner for real-time intraoperative visualization.
Figure 3: The Loop-X CBCT. The CBCT performing a scan on the draped pig cadaver with the reference attached. Please click here to view a larger version of this figure.

3. Instrument calibration

  1. Calibrate a navigated drill guide and a screw driver to the navigation system. For this purpose, select the instrument in the Brainlab Spine & Trauma Instrument Setup software, and then present the real instrument to the camera of the navigation system along with a calibration device. Move the instrument in a rotating motion while in contact with the calibration device until the navigation system recognizes the instrument. Once calibrated, track and visualize the instrument on both the 2D images and the 3D model in the HMD.

4. Head-mounted device fitting

  1. Ensure that each surgeon is fitted with a Magic Leap headset (the HMD). Ensure the HMD and the navigation platform are connected to the same network (WLAN connection for the HMD and LAN connection for the navigation platform).
  2. To establish the communication between the HMD and the Spine & Trauma Navigation software, look at the QR code displayed on the screen of the navigation platform. This starts the corresponding Mixed Reality application running on the HMD and transfer of data to the HMD.
  3. Perform the mixed reality alignment by looking at the spine reference array through the HMD for a few seconds. Wait for a 3D model of the spine, rendered based on the CBCT scan, to be accurately augmented onto the specimen in the HMD. In addition to the 3D overlay, look at the 2D navigation views and a second 3D model above the 2D navigation views (hover view) that are displayed in the HMD.

Augmented reality surgical procedure with holographic guidance system in operation room.
Figure 4: The view through the HMD. The surgeon's view through the HMD presenting both 2D and 3D information. The 3D overlay shows the planned 3D screws with protruding trajectory lines assisting instrument alignment. The lower 3D model is augmented onto the spine of the pig; additional information is provided in the 2D and 3D representations floating above, which can be positioned freely in the virtual space and switched on and off. Please click here to view a larger version of this figure.

5. Planning the pedicle screw placement

  1. Plan the pedicle screw paths based on the 3D registered augmented model, aligning them with the anatomy of the spine, and visualize in the HMD (Figure 5). Perform fine-tuning of the screw paths on the touchscreen of the navigation platform.

Surgical procedure using robotic assistance, showing precise instrumentation and sterile environment.
Figure 5: Pedicle screw path planning. The paths for the pedicle screws being planned using the HMD and the navigation pointer. Please click here to view a larger version of this figure.

6. Beginning the pedicle screw placement

  1. Make small skin incisions approximately 2 cm long with a scalpel for minimally invasive access to the pedicles based on the superimposed 3D model visible through the HMD (Figure 6).
  2. Using a minimally invasive technique, dissect the soft tissue, and dilate the canal with dilators until the pedicle entry point on the vertebral surface is reached.
  3. Adjust the depth of the drill guide to match the length of the screw planned for the pedicle. The planned screw length is displayed on the screen of the navigation system. Position and align the navigated drill guide to the planned path.
  4. Drill the pedicle using a power drill with a 4.5 mm drill bit (Figure 7). Drill according to the planned path; the drill guide stops the drill from going deeper than the planned depth.
  5. Estimate the time from the skin incision until the canal is drilled for each pedicle.

Surgical setup with stereotactic frame on skin; procedure precision, operating room equipment.
Figure 6: Minimally invasive incisions. The pig cadaver from above showing the minimally invasive incisions along the spine. To the right is the reference with the reflective spheres clamped to the spinous process. Please click here to view a larger version of this figure.

Surgical procedure, minimally invasive technique, doctor using specialized tools, operating room setup.
Figure 7: Drilling the pedicles. The pedicle is drilled with a power drill using the navigation visible through the HMD to align the drill guide to the pre-planned path. Please click here to view a larger version of this figure.

7. Visualization of the screw placement

NOTE: No screws were placed to avoid metal artifacts during evaluation.

  1. Perform a second CBCT to acquire X-ray images of the drilled vertebrae for the accuracy analysis. Ensure the drilled canal in the vertebra is clearly visible before using it for subsequent accuracy analyses.

8. Cannulating the spine

  1. Repeat the above procedure described in section 2, section 4, section 6, and section 7 to cover the next region of interest until the whole spine is cannulated.
  2. Repeat the same procedure (sections 1-8) using the second specimen.

9. Image analysis

  1. Match the obtained CBCT images to the navigation plan and make corrections according to the laboratory notes taken during the procedure.
  2. Have an independent reviewer evaluate all the images and grade the cannulations according to the Gertzbein grading scale, from 0 to 3. Grades 0 or 1 are considered accurate. Grades 2 or 3 are considered inaccurate.
  3. Fuse the trajectories of the planned paths and the cannulations, and define the technical accuracy as the deviation from the path at the entry and target. Measure the angular deviation.

Results

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In total, 33 navigated cannulations were performed. The time per cannulation and the clinical and technical accuracy were assessed on the postoperative CBCT scans (Figure 8).

Dental CT scan analysis, measurement comparison for implant planning, jawbone cross-section diagram.
Figure 8: The postoperative scan of a Gertzbein grade 0 cannulation. The scan includes the surgical plan for the pedicle cannulation, presented in the coronal, axial, and sagittal views. Note the close alignment of the virtual screw and the cannulated canal. Please click here to view a larger version of this figure.

The mean insertion time per cannulation was 141 s ± 71 s (median [range]: 151 [43-471]; Figure 9).

Histogram and box plot of time per insertion showing data distribution and outliers analysis.
Figure 9: Histogram and box of the distribution of the pedicle cannulation times. Top, histogram of the distribution of the pedicle cannulation times (n = 33); bottom, the corresponding box plot showing the median, interquartile range, and an outlier. Please click here to view a larger version of this figure.

All 33 cannulations were considered clinically accurate according to the Gertzbein grading scale (32 grade 0; 1 grade 1; Table 1).

Gertzbein Grade 0Gertzbein Grade 1Gertzbein Grade 2Gertzbein Grade 3Clinically AccurateClinically InaccurateAccuracy
Number of screws32100330100%

Table 1: Clinical accuracy of implanted screws according to the Gertzbein grading scale. Grades 0 or 1 were considered accurate. Grades 2 or 3 were considered inaccurate.

To assess the technical accuracy, the deviation of each cannulation from its planned path was measured at the bone entry and at the bottom of the drill canal (Figure 10). The 3D measurements were performed by fusing the intraoperative scan, including the planned cannulation paths, with the postoperative scan of the cannulations. The angular deviation was calculated based on these data.

Static equilibrium diagram; angular deviation, bone cannulation concept, vector distances, orthopedic study.
Figure 10: Overview of the measurement model for technical accuracy. Please click here to view a larger version of this figure.

This method was previously described by Frisk et al.12. For the 33 pedicle cannulations performed, the technical accuracy was 1.0 mm ± 0.5 mm (median [range]: 1.0 [0.4-3.3]) at the entry point (Figure 11) and 0.8 mm ± 0.1 mm (median [range]: 0.8 [0.6-4.6]) at the bottom of the drill canal (Figure 12). The angular deviation was 1.5° ± 0.6° (median [range]: 1.5 [0.3-5.0]; Figure 13).

Histogram and box plot showing frequency distribution of technical accuracy (mm) analysis.
Figure 11: Technical accuracy at the bone entry point. Top, the technical accuracy at the entry; bottom, the corresponding box plot showing the median, interquartile range, and an outlier. Please click here to view a larger version of this figure.

Histogram and boxplot showing technical accuracy distribution at tip in millimeters; data analysis.
Figure 12: Technical accuracy at the target (tip of drill canal). Top, technical accuracy at the target (tip of the drill canal); bottom, the corresponding box plot showing the median, interquartile range, and outliers. Please click here to view a larger version of this figure.

Histogram and boxplot showing angle deviation data distribution and frequency analysis.
Figure 13: Angular deviation compared to the planned path. Top, angle deviation from the planned path; bottom, the corresponding box plot showing the median and interquartile range. Please click here to view a larger version of this figure.

Discussion

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In this study, a novel workflow for minimally invasive pedicle screw placement using an HMD in sterile conditions is described and its accuracy evaluated. There are several scientific reports on HMD systems for cranial and spinal navigation, two of which have gained FDA approval for clinical use17,18. Other studies have shown promising results in the usability of HMDs in sterile environments19,20, as well as good accuracy in phantom and cadaver studies12,13,21. The results of the current study support the usefulness and feasibility of the workflow in a sterile environment and can serve as an important basis for the clinical introduction of the current device.

This study is distinguished by the step-by-step description of the procedure in the OR. Using an integrated navigation concept, including intraoperative CBCT and HMD, the patient registration and image overlay can be automatized to save time and effort in the OR. Once the setup is completed and the surgeons are equipped with the eye-calibrated HMD, all the other steps can be performed seamlessly. A great advantage of the pre-planning of the screw trajectories is that any deviation from the correct path can immediately be visualized and corrected.

When the planning is complete, the trajectories can be seen through the pedicles and will match the anatomical angulations of the pedicles. Any trajectories not matching the angulation of the others will become evident, and the surgeon can then correct them to facilitate the subsequent rod placement. The planned trajectories are saved, and they can then be used to assess the technical accuracy after fusion to the postoperative scans. In this context, technical accuracy is a combination of the inbound error of the navigation system and the surgeon's ability to adhere to the planned path. Importantly, the possibility to perform a confirmation CBCT allows for the intraoperative revision of any screw that, despite navigation, may be incorrectly placed.

CBCT is a well-known and widely used imaging device for intraoperative navigation and postoperative verification. CBCT provides 3D images of superior quality compared to the 2D images from a C-arm, a device commonly used in spinal surgery. The image quality and diagnostic accuracy of CBCT are comparable to conventional CT. The time requirement for the setup and sterile draping is similar to that of a standard C-arm but with much better diagnostic quality imaging22,23,24,25.

The difference in technical accuracy between the entry point and the target point is a result of the fact that the accuracy at the entry point is highly dependent on the anatomy at the chosen entry point. If the entry point is placed on a slope on the bone surface, there always is a risk of skiving26,27. When the pedicle is entered, the rigid cortical walls will guide the device, and, hence, the deviation at the target will be smaller due to there being no room for wiggling.

The HMD provides a 3D model that is rendered from the intraoperative CBCT or preoperative imaging and augmented onto the actual spine. In addition, it displays 2D images in the axial, sagittal, and coronal planes, as well as a second 3D model that the surgeon can rotate and position anywhere in the virtual space, based on personal preference. Interaction with the display software is currently performed using a remote control. To use this remote control in a sterile environment, it would have to be placed in a sterile plastic bag. This is standard practice with several non-sterile handheld devices that have to be used in sterile environments. However, in a clinical environment, hand gestures or voice commands would be preferred. During navigation, virtual representations of the tracked instruments in the 2D and 3D views provide visual feedback to aid the surgeon.

The HMD itself has evolved, and the second generation of Magic Leap is lighter and has a larger field of view. The field of view is an important factor in the use of HMDs and represents one of the features that is constantly being developed further. The field of view of the Magic Leap was fully efficient for conducting this experiment and did not pose any limitations to the workflow. Each HMD has its own small computer that the surgeon needs to wear underneath their sterile gowns. The communication between the HMD and the navigation system is via Wi-Fi, and network limitations may result in latency. Despite this product being the first prototype, the current results indicate excellent clinical accuracy and submillimeter technical accuracy.

The limitations of this study are the small sample size and the porcine, cadaveric model. The possible effects of breathing and bleeding on the accuracy could not be evaluated. Although a minimally invasive technique was used, no screws were inserted. However, the screw canals were readily visible and allowed for an accurate assessment of accuracy without interference from metal artifacts.In conclusion, this paper provides a detailed description of a novel workflow for HMD AR navigation. When used for minimally invasive pedicle cannulations in a porcine model, submillimeter technical accuracy and 100% clinical accuracy could be achieved.

Disclosures

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None of the authors who are affiliated with clinical institutions (H.F., G.B., E.E., and A.E.-T.) have financial interests in the subject matter, materials, or equipment or with any competing materials and did not receive any payments from Brainlab. A.E.-T has been a consultant for Brainlab untill October 2022. The other authors affiliated with Brainlab (J.W., F.T., and L.W.) have financial interests in the subject matter, materials, and equipment, in the sense that they are employees of Brainlab. The extent of influence on the data, manuscript structure, and manuscript conclusions by these authors and/or Brainlab was limited to technical knowledge and support for the experiments, as well as performing the technical analysis of the image data. The authors without conflicts of interest had full control of all the data labeling, data analysis, information submitted for publication, and overall conclusions drawn in the manuscript. The prototype system described in this article is currently a research prototype and is not for commercial use.

Materials

List of materials used in this article
NameCompanyCatalog NumberComments
Instrument tracking array spine & trauma 4-markerBrainlab
Curve Navigation SystemBrainlabNavigation System
figure-materials-1
Disposable clip-on remote controlBrainlabSmartClip
Drill guide tube, handle with marker spheres, drill guide depth control insertable, drill bitsBrainlabDrill guide and accessories
ExpediumDePuy SynthesScrewdriver
figure-materials-2
Instrument calibration matrixBrainlabInstrument Calibration Matrix
figure-materials-3
Loop-XBrainlabCBCT scanner
figure-materials-4
Magic Leap 2Magic leap Inc.Mixed Reality headset
figure-materials-5
Navigation pointer spine BrainlabNavigation Pointer
figure-materials-6
Spine reference array for reference clamp carbon (4-Sphere Geometry)BrainlabSpine Reference Array
figure-materials-7
Spine reference clamp carbon with sliderBrainlabSpine Reference Clamp 
figure-materials-8
TruSystem 7500TrumpfOperating table
Software
Mixed Reality Spine Navigation App for Magic LeapBrainlabRun on Curve Navigation System
Version: 2.0
PDMBrainlabRun on Curve Navigation System
Version: 4.2
Spine & Trauma Instrument SetupBrainlabRun on Curve Navigation System
Version: 6.2
Spine & Trauma Navigation 2.0BrainlabRun on Curve Navigation System
Version: 1.6

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Tags

Pedicle Screw PlacementAugmented Reality SurgeryHead Mounted DisplayPorcine ModelMinimally Invasive SurgerySpinal NavigationCone Beam CTFluoroscopy GuidanceSurgical WorkflowClinical Accuracy

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