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Among the main critical issues of modern synthesis methodologies for the design of drug-carrier formulations based on biopolymers is the application of hazardous organic reagents - volatile and flammable solvents, such as tetrahydrofuran, acetone, methanol, and even DMSO in high concentrations - which limits their applicability in biomedicine, pharmaceutical industry, and food technology due to the manifestation of possible toxic effects20,21,22,23,24. Another crucial point is the involvement of complicated chemical reactions (e.g., esterification, polymerization) or expensive apparatus during the synthesis procedure. Both techniques presented in the current manuscript overcome the latter limitations by the implication of alternative solvents (water) and non-toxic compounds such as surfactants (Tween 80) and cross-linking agents (ethanol, citric acid), classifying them as "green" synthesis methods. Furthermore, the methodologies offer a solution satisfying the critical necessity and urge for the development of inexpensive, eco-friendly, sustainable procedures for the design of lignin particles, serving as biodegradable, bioactive, and biocompatible carrier templates of physiologically active substances25.
To obtain lignin particles with the desired size, two production conditions were chosen: one with high lignin concentration (50 g/L) and nitric acid as an anti-solvent agent and another with lower lignin concentration (5 g/L), ethanol as an antisolvent, and citric acid playing a double role of antisolvent and cross-linking agent simultaneously, since these were the two variables influencing the size of lignin particles. The flow rate during both procedures was kept low to provide smaller particles and to prevent their aggregation. There are some critical points that have to be considered regarding the choice of the inorganic and organic acids for the synthesis protocols.
Nitric acid was chosen because it is a strong inorganic acid, which offers a high extent of precipitation of alkali lignin, and by controlling the rate of its addition particles within the desired size range can be obtained. Moreover, it is expected that the addition of HNO3 could provide modification of the heteropolymer particles due to probable chemical changes of lignin structure associated with: processes of nitration-substitution reactions of H-atoms in the benzene rings with -NO2 groups; esterification of aliphatic -OH groups and the formation of ester functional groups; and/or oxidation of phenolic -OH and -OCH3 groups resulting in the formation of quinone structures. Concerning the role of the precipitant and lignin concentration for the size of the synthesized particles, on the one hand, the higher initial lignin concentration combined with the addition of the strong nitric acid (pKa = -1.4) and the limited solubility of the alkali heteropolymer in the inorganic acid led to the production of particles within the micrometer range. On the other hand, the addition of ethanol to the aqueous solution of alkali lignin with the lower concentration provokes the formation of a fine suspension due to the partial solubility of alkali lignin in the alcohol. Moreover, the subsequent addition of citric acid led to the production of particles within the nanometer range because the organic acid is weaker (pKa1 = 3.13) than nitric acid, consequently offering lower precipitation extend.
Some basic properties of nanosized pharmaceuticals are drug circulation, drug release from dosage forms at specific sites, and absorption through biological membranes. These properties are considerably influenced by some physical and chemical characteristics of the nanoparticle carriers and by the encapsulated drug molecules.
The physicochemical characteristics of biopolymer carriers: concentration of surface-active acidic and basic groups, point of zero charge (pHPZC), size, particle size distribution, as well as the spectral characteristics of the particles before and after the incorporation of the bioactive substance, are essential parameters that must be taken into account when evaluating the functional groups, reactivity, stability, and homogeneity of particles10.
Particle size, particle size distribution, charge, and morphology are among the major factors that impact these evaluations. Particle size impacts their stability, reactivity, and drug release behavior26. Smaller particles offer a larger mass-transfer area, which leads to a higher drug-release rate. In contrast, the smaller mass-transfer surface area of larger particles results in a lower rate of drug diffusion inside these particles.
The application of titrimetric methods as basic techniques for the determination of acidic and basic sites and functional groups present on solid surfaces is constantly expanding. The main advantages of potentiometric titration include time- and labor-saving, high precision, and the elimination of reference standards and expensive apparatus. The method was applied in the present study as it allows the characterization of biopolymer particles by qualitative and semiquantitative determination of the nature and number of active sites present on the surface of loaded and unloaded biopolymer carriers27.
The surface charge of biological and medical micro-/nano- carriers plays an important role in cellular uptake28. The pHPZC corresponds to zero surface charge density, that is, to equivalent amounts of negative and positive charges developed by proton equilibria. The determination of these values provides information on the specificity of adsorption29. However, as the parameter isoelectric point represents only the external surface charges of particles in suspension, while the point of zero charge varies in response to the total net surface charge (external and internal) of the particles, the pHpzc protocol was applied for the first time in the present study as a simple and effective method for characterization of biopolymer drug-carriers. According to the concept of pHpzc, at pH above the pHpzc, the surface of the biopolymer particles is predominantly negatively charged, while a net positive charge is observed when the pH of the suspension is below the pHpzc. From the experimental data presented in Table 1, it could be concluded that the micro- and submicron, unloaded and flavonoid-loaded lignin particles are negatively charged because their pH > pHpzc.
The efficiency of flavonoid loading is influenced by encapsulation efficiency and drug loading capacity. Encapsulation efficiency (E, %) is defined as the ratio of the amount of the drug incorporated in the particles to the overall amount in the formulation. The encapsulation efficiency is influenced by drug characteristics, the solvent, and the carrier30.
The efficient delivery of a physiologically active substance, however, depends on the manner and extent to which its molecules are released from the carrier matrix. Thus, it is very important to consider the drug release mechanism and the release rate31,32,33. By elucidating the in vitro release mechanism of bioflavonoids from their biopolymeric micro-/nano-carriers, one can simulate and predict the behavior of the flavonoid and the carrier in a real physiological medium and optimize the design of pharmaceutical formulations with improved bioavailability. The experimental in vitro results obtained in this study are useful for clinical practice as they prove that due to the lower extent of morin/quercetin release from lignin submicron and micro- particles in the gastric environment, the innovative biopolymer particles are suitable for oral administration due to the lower risk of gastric irritation as compared to direct oral administration of the bioactive substances. The innovative biopolymer microparticles are suitable for oral administration due to the lower risk of gastric irritation as compared to direct oral administration of the bioactive substances. Moreover, the submicron particles, due to their small size and significant release potential, could be applied as injectable formulations. In addition, the novel lignin micro- and submicron carriers offer an opportunity to overcome the limitations reported by other scientists related to difficulties associated with the oral administration of high doses of certain bioflavonoids, resulting from their tendency to form saturated solutions in the intestinal tract, which in turn hinders the dissolution process and their efficient resorption.
The ease of synthesis, the biocompatibility of the resulting particles, as well as the possibility for customization of the current protocol, represent the major advantages of the presented methodology. The size of the particles is optimal for their intended applications, offering enough surface area available for attachments of therapeutics and targeting moieties, which in turn does not require more particles to be administered to achieve target dosage requirements. The use of lignin as the basic heteropolymer matrix for the synthesis of innovative particles allows for increased biocompatibility and offers various active functional groups presenting opportunities for customization of the particles for diverse applications.