The reconstitution of ion channels into artificial lipid bilayer membranes, also known as black lipid membranes (BLMs), is one of the established techniques to perform electrophysiological characterization of ion channels at the single-molecule level1. The advantages of BLMs arise from their structure. Indeed, a planar lipid bilayer (PLB) is created within a pore in a non-polar surface, separating two liquid solutions. Thus, by mimicking a biological membrane, it allows the recording of ion channel activity under highly controlled conditions, including membrane lipid composition and electrolyte or chemical compound concentrations, while remaining accessible from both sides. This accessibility also allows ion channels to be directly inserted, for example from a micellar solution or by liposome-driven fusion2,3.
The first artificial membrane system to be described was created using the painting technique4, where a droplet of lipids dissolved in a non-volatile organic solvent is applied to a small aperture with a paintbrush. The addition of an aqueous solution to both sides of the aperture then leads to the spontaneous formation of a lipid bilayer. However, a significant disadvantage of this method is the retention of solvent traces, which may affect the membrane’s properties. To reduce the amount of residual organic solvent within lipid bilayers, the folding method5 was developed, enabling the formation of “solvent-free” BLMs. In this approach, a lipid solution in a volatile solvent is spread on the water surface to form two monolayers, and by gradually raising the level of the aqueous phase above the aperture, these lipid monolayers fold over the aperture to form a bilayer. However, although the resulting BLM is defined as solvent-free, successful bilayer formation requires pre-treating the aperture with a thin layer of non-volatile solvent. The core element required for these experiments consists of a recording chamber with two aqueous compartments (typically referred to as cis and trans) separated by a lipophilic septum with a small aperture (50–250 µm in diameter) (Figure 1). Silver/silver chloride (Ag/AgCl) electrodes are inserted into each compartment. When immersed in the electrolyte solution, these electrodes establish the electrochemical connection between the lipid bilayer and the recording apparatus. The latter consists of a voltage-clamp amplifier, which enables precise control of the transmembrane potential and simultaneous measurement of the ionic currents passing through embedded pore-forming proteins.

Figure 1: Schematic of planar lipid bilayer (PLB) electrophysiology setup. A schematic of the essential components required for PLB experiments. The recording chamber consists of two aqueous compartments (cis and trans) separated by a lipophilic septum containing an aperture where a lipid bilayer is formed. Silver/silver chloride (Ag/AgCl) electrodes are immersed in the electrolyte solution in each compartment. One electrode applies voltage stimuli (e.g., sine, square, or triangular waveforms), while the other, held at ground, connects to a current-to-voltage converter that transforms ionic current into a proportional voltage signal. The signal is amplified, optionally filtered, digitized, and recorded for real-time monitoring and analysis. Please click here to view a larger version of this figure.
Other methods have also been established to form BLMs. Among these, a common approach consists of creating lipid bilayers suspended on the tip of a patch-clamp pipette. Accordingly, the tip-dip method6 allows the formation of a suspended solvent-free lipid bilayer on the aperture of a glass micropipette with a diameter of ~4 µm by repeatedly dipping the tip through a lipid monolayer at the air–water interface, thereby capturing a single leaflet during each passage. The patch-clamp technique has also been used for single-channel measurements in lipid bilayers. For example, in the punch-out method7, a glass pipette with a diameter between 10 and 80 µm is used to patch a large membrane originally painted over an aperture in a recording chamber. Alternatively, the liposome-patch method involves the use of a pre-formed nano- to microsized vesicle as a solvent-free BLM8,9. In particular, giant unilamellar vesicles have been widely used for single-channel recordings through different patch-clamp configurations, including cell-attached and excised patch modes10,11.
Several platforms have also emerged for the parallel and automated formation of multiple bilayers. One such approach is the droplet interface bilayer (DIB) technique12, in which aqueous droplets are placed in a lipid–solvent mixture. In this method, lipid monolayers spontaneously assemble around the droplets, and bilayer formation occurs when two droplets come into contact. In some setups, DIBs can be formed on hydrogels to improve membrane stability13. An alternative approach based on DIB formation at the tip of a glass pipette is the contact bubble bilayer (CBB) method14, where aqueous bubbles are introduced into an oil phase using two micropipettes. As in the DIB approach, a lipid bilayer spontaneously forms when two lipid-coated bubbles are brought into contact. Another platform is represented by arrayed BLM systems, which consist of arrays of well-defined micro- to nanoscale pores arranged in a grid pattern. In these systems, suspended lipid bilayers can be formed either manually—using painting or folding techniques, or via liposome vesicle rupture15,16,17—or automatically by sequential injection of lipid and buffer solutions when coupled with microfluidic channel structures18,19.
Although many methods have been developed to form solvent-free BLMs, in this work we focus on the folding method implemented within a miniaturized and integrated platform to investigate single-channel behavior of membrane proteins embedded in an artificial lipid bilayer. Experiments were performed using the Elements setup, which consists of two components: the Elements Nanopore Reader (eNPR amplifier) and the BLMchipMM (Figure 2A and Figure 2B). The former is a compact, low-noise voltage-clamp amplifier that simplifies the workspace by forming a complete and independent unit, eliminating the need for additional external devices. The BLMchipMM is a pre-assembled and miniaturized system designed for the Montal–Mueller technique and serves as the experimental interface. It consists of a transparent polymethyl methacrylate (PMMA) recording chamber integrated with a printed circuit board (PCB), which includes two sockets designed to accommodate Ag/AgCl wires serving as electrodes for direct connection to the amplifier. The core structure of the chamber consists of a polyimide septum sealed between two transparent PMMA components. The septum is 50 µm thick, except in a small central region (3.78 mm2), where the thickness is reduced to 25 µm to facilitate bilayer formation. At the center of this thinner region, a tapered aperture is created by laser drilling, which enhances the mechanical stability of the lipid bilayer20,21. Four aperture diameters (50, 75, 100, and 140 µm) are available, enabling tuning of membrane capacitance (Table 1). Each PMMA component features a C-shaped cavity with a volume of 110 µL, forming two fluidic compartments on either side of the polyimide septum to hold the electrolyte solution. Two tilted fluidic channels are drilled into each PMMA block on opposite sides: one channel is used to insert the Ag/AgCl electrode, while the other allows manual adjustment of the buffer level within the reservoir by pipetting.

Figure 2: Integrated Elements Nanopore Reader and BLMchipMM system. (A) Photograph showing the BLMchipMM inserted into the dedicated slot of the Elements Nanopore Reader (eNPR) amplifier. (B) Schematic representation of the BLMchipMM components, including the polymethyl methacrylate (PMMA) recording chamber, the polyimide septum containing the micro-sized aperture, and the printed circuit board (PCB) with sockets for Ag/AgCl electrodes and a slot for chamber alignment. Please click here to view a larger version of this figure.
| Hole diameter (µm) | 50 | 75 | 100 | 140 |
| Hole thickness (µm) | 25 | 25 | 25 | 25 |
| Typical membrane capacitance (pF) | 20–40 | 40–60 | 60–90 | 90–140 |
Table 1: Characteristics of available BLMchipMM aperture formats. Hole diameter, septum thickness at the aperture region, and typical membrane capacitance values for BLMchipMM devices with 50, 75, 100, and 140 µm apertures. Membrane capacitance values are shown for bilayers formed from 1,2-diphytanoyl-sn-glycero-3-phosphocholine lipids.
Typically, recording chambers used in laboratories are either homemade units or commercially available devices. In the former case, constructing the system involves assembling various components and developing a reliable method to create the aperture in the septum, which can limit accessibility for many laboratories. Even when commercial devices are used, they often require manual integration of multiple components prior to each experiment. In contrast, the BLMchipMM is pre-assembled and does not require disassembly between experiments for routine cleaning procedures. The same unit can be washed and reused for multiple experiments without compromising membrane formation quality, provided that the solvents used are compatible with the device materials. This reduces user-dependent variability and minimizes the risk of leakage associated with manual sealing elements. The use of external, replaceable, and reconditionable silver wire electrodes further extends the usable lifetime of the system, especially under experimental conditions that accelerate electrode consumption.
Moreover, homemade devices often feature large compartment volumes, increasing the amount of biological and chemical components required for experiments. In contrast, the miniaturization of the BLMchipMM allows the minimization of experimental volumes, thereby significantly reducing the consumption of reagents, proteins, and other compounds. This is particularly advantageous when working with difficult-to-express or low-yield membrane proteins, or when the high cost of synthesizing test compounds increases the overall cost of experiments. Importantly, the BLMchipMM enables the formation of solvent-minimized bilayers and supports asymmetric membrane configurations, where each leaflet can be composed of different lipid species5,22, facilitating the study of membrane protein function under controlled conditions.
Traditionally, current measurements are performed using amplifiers designed for patch-clamp experiments, which often require connection to a separate digitizer for data acquisition and control via graphical interfaces. These systems are not only bulky and expensive, but also frequently involve non-intuitive setup procedures for non-expert users. Additionally, due to the size of the recording chamber and the design of standard amplifiers—which typically lack built-in shielding to protect the headstage input from electrostatic interference—the use of an external Faraday cage is often necessary. The quality and grounding of such a cage can significantly affect the system’s noise performance. The BLMchipMM, when used with a compact integrated amplifier, simplifies this configuration by reducing the need for external components. Signal digitization occurs within the device, and the system housing provides shielding that reduces susceptibility to ambient electromagnetic interference.
To demonstrate the applicability of this platform, the K2P-like channel ancTREK1, a computationally derived ancestral member of the TREK subfamily (Supplementary Figure 1), was used as a test protein to validate successful reconstitution and single-channel recording. K2P channels form dimeric potassium leak channels that regulate resting membrane potential and cellular excitability, with TREK channels representing a well-characterized subfamily.