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This study did not involve human participants, human tissues, or live animal experiments; thus, no formal ethical approval was required. All procedures were conducted in accordance with institutional and national guidelines. The T790M mutant plasmid was commercially synthesized. Pig blood used to simulate clinical samples was obtained from a certified supplier following animal welfare regulations, with no live animal involvement. All other reagents, including magnetic beads, primers, probes, and PCR enzymes, were commercially sourced and used as instructed by the manufacturers.
Nucleic acid extraction
Nucleic acid extraction was performed using a magnetic bead extraction kit and a fully automatic nucleic acid extractor instrument. The standard procedure involved adding 200 µL of sample and 20 µL of Proteinase K to column 1 or 7 of the pre-packed deep-well plate. Then, 15 µL of magnetic beads supplied with the kit were added to column 2 or 8. The extraction program was initiated on the instrument, with the magnetic sleeve placed in its designated location. After extraction, the liquid from column 6 or 12 was transferred to a new 1.5 mL nuclease-free tube and stored at -20 °C.
To optimize the extraction of low-concentration target nucleic acids, optimization experiments were conducted. The recommended extraction parameters were: lysis temperature 70 °C, lysis time 10 min, 1 min for each of the three wash solutions, 2 min drying, and 3 min elution at 56 °C. The most influential parameters were systematically optimized: lysis temperature (62 °C, 66 °C, 70 °C, 74 °C, and 78 °C), lysis time (1, 3, 5, 7, and 9 min), and magnetic bead size (100 nm, 200 nm, 300 nm, 400 nm, 500 nm, and 1000 nm). These optimizations were performed using the T790M mutant plasmid at 1 × 105 copies/µL. The 100 nm magnetic beads were supplied with the extraction kit, while other particle sizes were obtained from a biotechnology company. The efficiency of each extraction condition was assessed by analyzing the qPCR amplification curves and Ct values of the extracted samples. Statistical analysis of these results was performed using statistical software.
Standard plasmid DNA
The T790M mutant plasmid of the EGFR gene was custom-synthesized by a biotechnology company. Four micrograms of the dry plasmid powder were resuspended in 100 µL of 1x TE Buffer. The plasmid concentration was determined using a spectrophotometer. Copy number per microliter was calculated using the formula: Copy number/µL = [(6.02 × 1023) × (DNA concentration (ng/µL) × 10-9)] / (DNA length in base pairs × 660). The concentration of the synthesized fragment was 1.26 × 109 copies/µL. This stock plasmid was then diluted 126-fold to obtain a working concentration of 1 × 108 copies/µL.
Primer design and synthesis
Primers and a TaqMan probe for the EGFR T790M mutation were designed using Primer 6 based on standard primer design principles. Upstream primer: 5′-CCTCACCTCCACCGTGC-3′; Downstream primer24: 5′-AGGCAGCCGAAGGGCA-3′; Probe: 5′-FAM-AGCTCATCACGCAGCTCA-BHQ1-3′. All primers and probes were synthesized by a commercial oligonucleotide synthesis service.
Establishment and optimization of ddPCR and TaqMan fluorescence quantitative detection system
A T790M plasmid stock of 1 × 108 copies/µL was diluted to 1 × 106 copies/µL using 1× TE Buffer for use in ddPCR and qPCR system optimization experiments.
Optimization of ddPCR system: The ddPCR system was optimized based on the enzyme manufacturer's recommendations. The initial recommended system included: 7.5 µL of 4x PCR mix, 1.2-3 µL of upstream primer (10 µM), 1.2-3 µL of downstream primer (10 µM), 0.3-1.8 µL of probe (10 µM), 1-15 µL of DNA template, and nuclease-free water to a final volume of 30 µL. The recommended amplification cycle involved an initial 10 min at 95 °C, followed by 40 cycles of 30 s at 94 °C and 60 s at 55-65 °C. The annealing temperature (55-61.8 °C), primer concentration (1-3 µL), probe concentration (0.75-1.75 µL), and template concentration (3-15 µL) were systematically optimized. Optimization results were statistically analyzed using statistical software.
Optimization of qPCR system: The qPCR system was optimized according to the enzyme manufacturer's recommendations. The initial suggested system included: 5 µL of Taq polymerase, 0.45 µL of 250 mM MgCl2, 0.5-2.5 µL of forward primer (10 µM), 0.5-2.5 µL of reverse primer (10 µM), 0.5-2.5 µL of probe (10 µM), 5 µL of DNA sample, and nuclease-free water to a final volume of 25 µL. The recommended amplification program was 5 min at 95°C; followed by 45 cycles of 15 s at 95 °C and 30 s at 56-64 °C, with fluorescence collection at 56-64 °C. The annealing temperature (56-64 °C), primer concentration (1-3 µL), probe concentration (0.5-2.5 µL), and template concentration (1-5 µL) were optimized. Statistical analysis of these results was performed using statistical software.
ddPCR and Taqman fluorescence quantitative PCR sensitivity test
To evaluate the sensitivity of ddPCR versus qPCR, the 1 × 108 copies/µL T790M plasmid was serially diluted 10-fold using 1x TE Buffer to create a concentration gradient ranging from 106 to 101 copies/µL. For ddPCR, seven reaction solutions were prepared according to the optimized ddPCR system, one for each concentration, including a negative control. Samples were loaded onto a microdroplet generator chip and processed with a droplet generation instrument to generate microdroplets. These droplets were then amplified using a PCR thermal cycler and subsequently analyzed by a digital PCR detection instrument. Concurrently, seven reaction solutions were prepared based on the optimized qPCR system, with identical templates. These were run on a real-time PCR instrument to assess the respective sensitivities of the two approaches (n = 3).
ddPCR repeatability tests
To assess repeatability, standard T790M plasmid DNA at 1 × 108 copies/µL was diluted to generate high (1 × 106 copies/µL), medium (1 × 104 copies/µL), and low (1 × 102 copies/µL) concentration standards. Six reaction solutions were prepared according to the optimized ddPCR system. Samples were loaded onto a microdroplet generator chip and processed with a droplet generation instrument to form microdroplets. The microdroplets were then amplified using a thermal cycler and analyzed by a digital PCR detection instrument. A negative control was included. The experiment was performed in triplicate. Reproducibility was evaluated by comparing amplification profiles and calculating the coefficient of variation (CV) values from the three experimental replicates.
Analog sample testing
In order to test the reliability of the T790M mutation ddPCR and qPCR systems, we used pig blood randomly mixed with high and low concentrations of T790M mutation standard plasmids respectively, and pig blood without mixed standard plasmids was used as negative samples, and 15 simulated samples were prepared randomly, and nucleic acid was extracted from the simulated samples, and detected by using the ddPCR and qPCR methods, respectively.
Statistical analysis
All experiments were performed in at least three technical replicates. Data are presented as mean ± standard deviation (SD). Statistical analyses were conducted using GraphPad Prism 10 software. Differences between groups were analyzed using Student's t-test or one-way analysis of variance (ANOVA) as appropriate. A p-value of less than 0.05 was considered statistically significant.