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Research Article

A Process-Driven Low-Voltage Acceptance Automation Platform with Visual Workflow Orchestration and Machine Learning Validation

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DOI:

10.3791/72580

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September 3rd, 2026

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In This Article

Summary

The proposed Low-Voltage Acceptance Automation Platform integrates the Internet of Things (IoT), visual workflow orchestration, edge and cloud computing, feature engineering, and machine learning to automate low-voltage (LV) system acceptance testing. The platform enables intelligent fault detection, real-time decision-making, automated acceptance, high accuracy, low operational latency, and scalable deployment.

Abstract

The rapid expansion of low-voltage (LV) networks and their integration with distributed energy resources requires intelligent and automated management solutions. Cloud-edge collaborative Internet of Things (IoT) platforms support real-time monitoring, control, and data acquisition. However, existing platforms generally lack workflow automation, visual process orchestration, user-guided decision support, and comprehensive validation. Consequently, they do not provide process-driven solutions for automated LV network acceptance testing. This study presents the design and evaluation of a Low-Voltage Acceptance Automation Platform based on a visualized process canvas. The proposed platform adopts a process-driven architecture in which acceptance workflows are visually created, managed, and executed. The visual process canvas transforms conventional static monitoring into dynamic workflow automation by enabling real-time workflow execution, validation, and decision-making. The framework incorporates the Open LV Network & Smart Meter dataset to support realistic modeling of electrical load behavior. The workflow includes IoT-based data acquisition, data preprocessing, feature engineering, workflow orchestration using the visual process canvas, machine learning-based validation, and real-time dashboard visualization. The proposed framework achieved a fault detection rate of 98.4%, a receiver operating characteristic area under the curve (ROC-AUC) of 0.968, and an operational decision latency of 31 ms, outperforming traditional cloud-centric and IoT-based baseline approaches by approximately 30%–40%.

Introduction

Industry 4.0 (I4.0)1 is enabled by several emerging technologies, among which the Industrial Internet of Things (IIoT) is one of the most important. The IIoT refers to the application of Internet of Things (IoT) technologies in industrial environments, where interconnected devices and machines communicate primarily through machine-to-machine interactions. Because failures in industrial systems may result in significant operational losses, IIoT applications require highly reliable communication while generating substantially larger volumes of data than conventional IoT systems2. Additionally, some studies regard the IIoT ....

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Protocol

This study did not involve human participants, animals, or identifiable personal data. The analyses were performed using a publicly available dataset (UK Power Networks Open LV Network & Smart Meter dataset) together with synthetically generated data for validation; therefore, ethics committee approval and informed consent were not required. The research tools used in the protocol are listed in the Table of Materials.

1. Data acquisition

The Low-Voltage (LV) Acceptance Automation Platform was developed using electrical measurements acquired from smart meters, IoT sensors, and the O....

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Results

The performance of the proposed Low-Voltage (LV) Acceptance Automation Platform was evaluated using the Open LV Network & Smart Meter Dataset together with a synthetic smart meter dataset generated to represent additional operating conditions and fault scenarios. The synthetic dataset enabled controlled evaluation of workflow orchestration, intelligent decision-making, and fault detection under abnormal operating conditions. The Open LV Network & Smart Meter Dataset comprised household smart meter measurements, f.......

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Discussion

The experimental evaluation demonstrated that the proposed workflow-oriented Low-Voltage (LV) Acceptance Automation Platform consistently outperformed the benchmark approaches in classification, forecasting, fault detection, operational decision latency, and scalability. These performance improvements resulted from the integration of advanced feature engineering, workflow orchestration, cloud-edge collaboration, and hybrid rule-based and machine learning decision-making rather than from the use of a single machine learni.......

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Disclosures

The authors declare that they have no competing financial or non-financial interests.

Acknowledgements

The authors thank the UK Power Networks Open Data Portal for providing the publicly available Open LV Network & Smart Meter dataset used in this study. This research received no external funding.

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Materials

List of materials used in this article
NameCompanyCatalog NumberComments
Apache SparkApache Software FoundationVersion 3.4+Large-scale data analytics
Apache SupersetApache Software FoundationVersion 3.xAnalytics dashboard
Docker EngineDocker Inc.Version 24.xApplication deployment
Eclipse Mosquitto MQTT BrokerEclipse FoundationVersion 2.xData exchange
EdgeX Foundry (Jakarta Release or later)LF Edge (Linux Foundation)Version Jakarta / GenevaEdge device management
Flask / FastAPIPallets Projects / Sebastián RamírezFlask 2.3+ / FastAPI 0.100+Backend API integration
GrafanaGrafana LabsVersion 10.xVisualization and monitoring
Industrial IoT GatewayAdvantech / SiemensECU-1251 / SIMATIC IOT2040Sensor-to-cloud communication
IoT Sensors (Voltage/Current Sensors)Texas Instruments / Analog DevicesINA219 / ACS712Real-time network monitoring
Jetson Nano Developer KitNVIDIA Corporation945-13450-0000-100Edge AI inference
KubernetesCloud Native Computing Foundation (CNCF)Version 1.27+Workflow scalability
LSTM Model (Keras/TensorFlow)Google (TensorFlow/Keras)Included in TF 2.12+Load prediction and forecasting
PLC (Power Line Communication) ModuleSTMicroelectronicsST7580Smart grid communication
Plotly DashPlotly Inc.Version 2.xInteractive visualization
Python 3.10Python Software FoundationVersion 3.10.xData processing and analytics
PyTorchMeta AIVersion 2.0+Deep learning implementation
Random Forest AlgorithmScikit-learnIncluded in v1.3+Fault classification
Raspberry Pi 4 Model B (4GB RAM)Raspberry Pi FoundationRPI4-MODBP-4GBEdge processing
React.js / AngularMeta / GoogleReact 18.x / Angular 16+User interface development
RS-485 Transceiver ModuleMaxim Integrated (Analog Devices)MAX485Industrial device connectivity
Scikit-learnScikit-learn DevelopersVersion 1.3+Machine learning models
Support Vector Machine (SVM)Scikit-learnIncluded in v1.3+Classification and validation
TensorFlowGoogle LLCVersion 2.12+Model training
Twilio / Firebase Cloud MessagingTwilio Inc. / GoogleNot applicableAlerts and notifications
Wi-Fi ModuleEspressif SystemsESP8266 / ESP32Data transmission
XGBoostDMLC (Distributed ML Community)Version 1.7+Intelligent decision support

References

  1. Tong L, Zhou J, Li J. IoT-based low-voltage power distribution system management and control platform. Front Energy Res. 2022;10:902715. https://doi.org/10.3389/fenrg.2022.902715
  2. Babayigit B, Abubaker M. Industrial Internet of Things: A review of improvements over traditional SCADA systems for industrial automation. IEEE Syst J. 2023;18:120–133.
  3. Nakagawa EY, et al. Industry 4.0 reference architectures: State of the art and future trends. Comput Ind Eng. 2021;156:107241. https://doi.org/10.1016/j.cie.2021.107241
  4. Ladegourdie M, Kua J. Performance analysis of OPC UA for industrial interoperability towards Industry 4.0. Internet Things. 2022....

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