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Method Article

Recombinant Collagen I Peptide Microcarriers for Cell Expansion and Their Potential Use As Cell Delivery System in a Bioreactor Model

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DOI:

10.3791/57363

February 7th, 2018

In This Article

Summary

We propose a cell expansion protocol on macroporous microcarriers and their use as delivery system in a perfusion bioreactor to seed a decellularized tissue matrix. We also include different techniques to determine cell proliferation and viability of cells cultured on microcarriers. Furthermore, we demonstrate functionality of cells after bioreactor cultures.

Abstract

Tissue engineering is a promising field, focused on developing solutions for the increasing demand on tissues and organs regarding transplantation purposes. The process to generate such tissues is complex, and includes an appropriate combination of specific cell types, scaffolds, and physical or biochemical stimuli to guide cell growth and differentiation. Microcarriers represent an appealing tool to expand cells in a three-dimensional (3D) microenvironment, since they provide higher surface-to volume ratios and mimic more closely the in vivo situation compared to traditional two-dimensional methods. The vascular system, supplying oxygen and nutrients to the cells and ensuring waste removal, constitutes an important building block when generating engineered tissues. In fact, most constructs fail after being implanted due to lacking vascular support. In this study, we present a protocol for endothelial cell expansion on recombinant collagen-based microcarriers under dynamic conditions in spinner flask and bioreactors, and we explain how to determine in this setting cell viability and functionality. In addition, we propose a method for cell delivery for vascularization purposes without additional detachment steps necessary. Furthermore, we provide a strategy to evaluate the cell vascularization potential in a perfusion bioreactor on a decellularized biological matrix. We believe that the use of the presented methods could lead to the development of new cell-based therapies for a large range of tissue engineering applications in the clinical practice.

Introduction

One general problem in tissue engineering applications is to yield a high cell mass with the correct differentiation phenotype at the location of need. The application of microcarriers to address this issue started in 1967 with increasing significance to date in fields such as orthopaedic tissue engineering for large-scale generation of skin, bone, cartilage, and tendons1. They allow the handling of adherent cultures in ways similar to that of suspension cultures2 by expanding cells on microscale three-dimensional (3D) substrates. Thereby cells experience a homogeneous nutrient supply and cell-matrix interactions that lead to better maintenance of in vivo3,4 differentiation which is often lost over time in 2D approaches5. A higher surface-to-volume ratio - eventually leading to higher cell yields6,7, higher gas and nutrient exchange rates comparing to static systems8, the possibility to regulate and subject the culture to physical stimuli9, and the potential for scaling up of the expansion process7 are further advantages. Several features such as diameter, density, porosity, surface charge, and adhesion properties10,11 distinguish the different commercially available micro- and macro-carriers. However, one of the main advantage is their delivery potential as microtissues to site defect or demand.

For applications of the microcarrier technology in bone tissue engineering, we illustrated in a previous report12 the production of a new microcarrier type constituted of a recombinant collagen I peptide (RCP, commercially available as Cellnest). This new microcarrier allows the GMP-compliant up scaling of scaffold and cell production, as needed for cell delivery in a clinical scenario. In this context, tuning of scaffold stability, degradation rate, and surface properties through proper choice of a suited crosslinking strategy allows to adapt the technique to the selected application, cell type of interest or target tissue13. In particular, the potential employment of this microcarrier as an injectable cell delivery system for therapeutic application14 makes them particularly interesting in a clinical setting.

In this paper, we therefore illustrate the culturing procedure for the isolation and expansion of human bone marrow-derived mesenchymal stromal cells (hBMSCs) and human dermal microvascular endothelial cells (HDMECs) on collagen-I-based recombinant peptide-based microcarriers, and their preparation for delivery in a clinical setting. Furthermore, we describe additional protocols useful for the maintenance of cell viability upon implantation.

Cell viability after implantation is in fact strongly dependent on vascularization15,16,17, which ensures exchange of oxygen and nutrients and facilitates waste removal. Bioreactors constitute one approach to overcome vascularization challenges in tissue engineering and maintain cell viability, through perfusion of culture medium providing thereby oxygen and nutrients18. Here, we illustrate an in vitro method to evaluate the migration capability of microvascular endothelial cells from the RCP microcarriers to a biomatrix and their ability to contribute to the de novo vascularization and angiogenesis. This biomatrix is a decellularized segment of porcine jejunum termed BioVaSc (Biological Vascularized Scaffold), rich in collagen and elastin and with preserved vascular structures, which includes a feeding artery and a draining vein19 that has been applied for implantation issues20.

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Protocol

hBMSCs were isolated from the femur head of osteoarthritis patients undergoing femur head replacement surgery. The procedure was performed under the approval of the Local Ethics Committee of the University of Wuerzburg and informed consent of the patients. Primary microvascular endothelial cells were isolated from foreskin biopsies of juvenile donors. Their legal representative(s) provided full informed consent in writing. The study was approved by the local ethical board of the University of Wuerzburg (vote 182/10).

1. Isolation of hBMSCs and HDMECs

  1. Human bone marrow-derived mesenchymal stromal cells (hBMSCs)
    1. Remove spongy bone from the femur head by using a sterile spoon.
      NOTE: The spongy bone appears as a loose and granular substance inside the cortical bone, which is hard and rigid. It may be necessary to scratch parts of the spongy bone from the cortical bone by using a scalpel.
    2. Insert the removed spongy bone in two 50 mL tubes. The volume of the spongy bone can vary from 5 to 10 mL according to the dimension of the removed femur head during the hip replacement surgery.
    3. Wash with DMEM-F12 (1:1 mixture of DMEM and Ham F12 medium), filling the tube with approx. 30 mL of medium.
    4. Shake the tube manually, in a longitudinal way, for 5 s to let adipose cells out of the spongy bone. Centrifuge at 300 x g and 22 °C for 5 min.
    5. Aspirate with a graduated plastic pipette, the fat-cell layer and approx. 20 mL of the remaining supernatant. Let enough medium to cover the spongy bone.
    6. Fill the tubes with 10 ml of DMEM-F12 and shake vigorously longitudinally by hand, for 10 - 15 s, to let the cells out.
    7. Transfer 10 - 15 mL of cell suspension with a graduated plastic pipette from the tubes to a new 50 mL tube.
    8. Repeat 2 - 3 times from step 1.1.6 pooling together the obtained cell suspension until the spongy bone collected in the 50 mL tube is white.
    9. Transfer the cell suspension with a graduated plastic pipette to two new tubes, avoiding aspirating the collagen pellet deposited on the bottom of the 50 mL tubes.
    10. Centrifuge the cell suspension at 300 x g and 22 °C for 5 min. Discard the supernatant by aspirating it with a graduated plastic pipette.
    11. Add 40 mL of DMEM-F12 10% FCS 1% Pen/Strep 50 µg/mL Ascorbate-2-phosphate in a third tube. Transfer 5 mL of this medium to each tube containing the cell pellet. Re-suspend the cell pellets by flickering the bottom of the tubes vigorously and transfer the cell suspensions to the tube containing only medium.
    12. OPTIONAL: Dilute 100 µL of cells suspension for cell counting, diluting first 1:100 with PBS and then 1:10 in trypan blue, by adding 15 µL of the first dilution to 15 µL of DPBS and 30 µL Trypan Blue to obtain a DPBS: Trypan Blue ratio of 1:1. Count the cells with a standard Neubauer chamber.
    13. Seed the cells at 109 cells/175 cm2 T-Flask in 25 mL of medium as described in 1.1.11. Alternatively, divide the whole cell suspension in up to ten 175 cm2 cell culture flasks without counting. At this stage, hBMSCs are not distinguishable from the erythrocytes, which greatly outnumber them. hBMSCs will appear as sparse colonies (1 - 2/flask) over the course of the first 7 days.
    14. Change medium after 4 days from seeding to allow interaction of the blood cells with the hBMSCs. After the first medium exchange, change the medium every 2 - 3 days. Perform the medium exchange by completely removing the culture medium with a graduated plastic pipette, washing two times with DPBS (by adding 10 mL of DPBS to the adherent cells and removing completely the DPBS with a graduated plastic pipette) and then adding 20 mL of fresh medium, as described in 1.1.11.
  2. Human dermal microvascular endothelial cells (HDMECs)
    1. Treat the skin biopsies and isolate the HDMECs according to previously published protocols21. Briefly, after separation of dermis from epidermis, incubate the dermis in trypsin for 40 min at 37 °C and 5% CO2. After incubation time, transfer the dermis to a Petri dish containing culture medium, and scratch each piece with the use of a scalpel. Transfer the obtained cell suspension to a 50 mL plastic tube and centrifuge for 5 min at 300 x g and 22 °C. Count the cell suspension using a Neubauer chamber and seed at a density of 1.2 x 104 cells/cm2. Change the medium completely every other day.

2. Set-up and sterilization of spinner flasks, RCP microcarriers, and bioreactor

  1. Spinner flasks and RCP microcarriers
    1. One day before the experiments, set-up the spinner flasks and prepare them for sterilization by autoclave.
      NOTE: Leave the caps of the spinner flasks loose and, when possible, sterilize them in an upright position.
      1. Wrap the spinner flasks with aluminum foil around the side caps separately in order to avoid contamination during unwrapping. Wrap the flasks with 1 - 2 layers of aluminum foil for autoclaving in order to minimize contamination risks after sterilization.
    2. Weigh the required amount of RCP macroporous microcarriers in 20 mL of DPBS.
      NOTE: 30 mg is required per spinner flask. Let them hydrate for at least 1 h before heat sterilization by autoclave (121 °C for 15 min).
  2. Perfusion bioreactor
    1. Use the bioreactor system described to produce vascularized tissue equivalents20. This bioreactor consists of a vessel, in which the biomatrix is placed, a medium reservoir and a pressure bottle.
      1. Connect the vessel with the medium reservoir and the pressure bottle through silicon tubes (see Figure 3C). Leave the caps loose and place it in an autoclave plastic bag, close well, and place this in a second autoclave plastic bag. Sterilize by autoclave.

3. Culture of hBMSCs and HDMECs on RCP macroporous microcarriers

NOTE: The HDMECs used to seed the RCP microcarriers were labeled with RFP by lentiviral transduction. This protocol was modified after a previously published protocol5.

  1. Let the RCP macroporous microcarriers settle to the bottom and wash them with 10 mL of culture medium. Repeat 3 times.
  2. Wash spinner flasks with 10 mL of culture medium.
  3. Add 30 mg of RCP macroporous microcarriers per spinner flask in 8 mL of culture medium. Equilibrate the spinner flasks containing the RCP microcarriers at 37 °C and 5% CO2 for 30 min, before seeding the cells.
    NOTE: This is based on approximate dry weight of RCP microcarriers before sterilization.
  4. Seed 5 x 105 hBMSCs or HDMECs (passage 3) per spinner flask in 2 mL of culture medium.
  5. Place the spinner flasks on the stirrer plate and start stirring at 90 rpm for 5 min and rest for 55 min, at 37 °C and 5% CO2, for a total of 1 h static/dynamic incubation. Repeat 4 times.
  6. Add 10 mL of cell culture medium per spinner flask and then start continuous stirring at 95 rpm. Incubate at 37 °C and 5% CO2.
  7. With the use of a micropipette take samples at days 1, 4 and 7: 333 µL for DNA content (~ 0.5 mg), 1000 µL for SEM analysis (~ 1.5 mg) and 333 µL for live/dead staining (~ 0.5 mg).
    NOTE: This is based on approximate dry weight of RCP microcarriers before sterilization.
  8. Change 10 mL of culture medium every other day. For this, wait until the RCP microcarriers settle to the bottom and very carefully aspirate 10 mL from the spinner flask, with the use of a 10 mL pipette, and then add 10 mL of fresh culture medium.
  9. Keep the cultures on the stirrer plate set at 95 rpm, at 37 °C and 5% CO2 for 7 days.

4. DNA content, SEM analysis, live dead staining, and sprouting assay

  1. DNA content
    1. With the use of a micropipette, collect approx. 0.5 mg of microcarriers from each spinner flask (contained in 333 µL of suspension) and transfer to a 2 ml plastic tube.
      NOTE: This is based on approximate dry weight of RCP microcarriers before sterilization.
    2. Wash once with 1 mL of DPBS, then aspirate supernatant.
    3. Remove remaining DPBS in a lyophilizer and weight the lyophilized microcarriers for later normalization.
    4. Freeze samples at -80 °C for at least 6 h.
    5. Incubate samples at 60 °C overnight with 300 µL papain 5 U/mL.
    6. Establish the appropriate titration curves following the manufacturer´s instructions of the quantitation assay (e.g., PicoGreen dsDNA assay) kit and perform measurement of the fluorescent signal at 520 nm with a luminescence detector.
  2. Scanning electron microscopy (SEM) analysis
    1. Collect ca. 1 mg of microcarriers from each spinner flask and transfer to a 2 mL plastic tube.
    2. Wash microcarriers once with 1 mL of DPBS.
    3. Remove DPBS and incubate in 1 mL of 70% ethanol for 1 h.
    4. Remove supernatant and incubate in 1 mL of 80% ethanol for 1 h.
    5. Remove supernatant and incubate in 1 mL of 90% ethanol for 1 h.
    6. Remove supernatant and incubate in 1 mL of 100% ethanol for 1 h.
    7. Remove supernatant and incubate in 1 mL of hexamethyldisilazane for 10 min.
    8. Open cap and let the samples dry overnight under a chemical hood.
    9. Fix samples on appropriate support and proceed to SEM analysis according to established protocols.
  3. DAPI and Live/Dead staining
    1. At day 2, 4, and 7 after cell seeding on the microcarriers collect 0.5 mg of microcarriers from each spinner flask and transfer to a 2 mL plastic tube. Wash once with 1 mL of DPBS.
    2. DAPI
      1. Fix samples for 10 min in enough 4% paraformaldehyde to cover them.
      2. Wash once with 1 mL of DPBS.
      3. Incubate at room temperature with the staining solution for 45 min on a rocking shaker.
      4. Detect DAPI fluorescent signal on a fluorescence microscope with a 420 nm emission filter and acquire images.
    3. Live/Dead Staining
      1. Incubate samples in 500 µL of Live/Dead dye solution. Keep the samples at 37 °C for 20 min, protected from light.
      2. Wash once with 1 mL of DPBS.
      3. Detect fluorescence signal of living cells with a 490 nm emission filter and of dead cells with a 545 nm emission filter on a fluorescence microscope. Acquire images.
    4. Sprouting assay for HDMECs
      1. Mix 330 µL of collagen R solution 0.4%, 170 µL of 0.1% acetic acid, and 50 µL of medium M199 in a 15 mL plastic tube. Keep on ice.
      2. Take ~0.375 mg of microcarriers (250 µL) with the use of a micropipette. Transfer to a 1.5 mL plastic tube, wait for the RCP microcarriers to settle to the bottom and remove the medium completely.
        NOTE: This is based on approximate dry weight of RCP microcarriers before sterilization.
      3. Add the volume of NaOH 0.2 N required to neutralize the collagen mixture and immediately mix it with the RCP microcarriers.
        NOTE: Determine the required amount of NaOH 0.2 N in advance by adding it to the mixture until change in pH (turn from yellow color to pink), and then placing the mixture in the incubator for 1 min, after which a gel must be formed.
      4. Plate the collagen gel-RCP microcarriers mixture in a well of a 24-well plate. Incubate at 37 °C and 5% CO2 for 30 min.
      5. Add 200 µL of the vascular endothelial growth factor (e.g., VascuLife VEGF-Mv culture medium). Incubate at 37 °C and 5% CO2 for 24 h.
      6. Observe under a inversed phase contrast microscope, using a 10X magnification object, and acquire images.

5. Biomatrix seeding and start of bioreactor system for HDMECs

  1. One day before starting the bioreactor cultures, cut open BioVaSc (the biomatrix) longitudinally on the antimesenteric side and fix it in a previously disinfected polycarbonate frame (see Figure 3A, B).
    NOTE: The BioVaSc is a biomatrix obtained from a decellularized porcine jejunal segment, prepared as previously published21.
    NOTE: As the polycarbonate frame cannot be sterilized by heat, disinfect it by 20 min incubation in sonic bath (40 kHz) followed by 3 times incubation in ethanol 70% for 25 min. Then, wash the frame 3 times with DPBS sterile.
    1. Place the biomatrix-frame system in a 100 mm Petri dish and fill it with the vascular endothelial growth factor + 1% Penicillin Streptomycin (Pen/Strep).
    2. Equilibrate the biomatrix by incubating overnight at 37 °C and 5% CO2.
  2. After detaching and counting the cells, inject 10 x 107 HDMECs in 1000 µL of culture medium through the preserved vasculature of the biomatrix, with the use of a 2 mL syringe.
    NOTE: Inject ~700 µL through the arterial inlet and ~300 µL through the vein outlet.
  3. Incubate at 37 °C and 5% CO2 for 3 h, to allow cell attachment.
  4. Fill the bioreactor system with 350 mL of the vascular endothelial growth factor + 1% Pen/Strep and incubate at 37 °C and 5% CO2.
  5. Place the frame inside the vessel of the bioreactor. Connect the arterial and venous pedicles to the vessel.
  6. Start perfusion by connecting the bioreactor system to a Peristaltic pump. Set the pressure at 10 mmHg and amplitude ±1.
  7. Increase the pressure stepwise every hour until reaching 100 mmHg of pressure, amplitude ±20.
  8. Keep the bioreactor system for 7 days under these conditions at 37 °C and 5% CO2.

6. Addition of RFP-HDMECs to the biomatrix

  1. Mix 330 µL of 0.4% collagen R solution, 170 µL of 0.1% acetic acid, and 50 µL of medium M199 in a 15 mL Falcon tube. Keep on ice.
  2. Take the RCP microcarriers from the spinner flasks. Remove the culture medium completely.
  3. Add the volume of NaOH 0.2 N required to neutralize the collagen mixture and immediately mix it with the RCP microcarriers.
  4. Add the collagen gel-RCP microcarriers mixture on the lumen of the biomatrix. Allow gelation for 30 min.
  5. In parallel, change the medium of the bioreactor by removing the medium completely and then add 350 mL of fresh, pre warmed, vascular endothelial growth factor + 1% Pen/Strep.
  6. Connect the bioreactor to the Peristaltic pump and set up the pressure at 100 mmHg and amplitude ±20.
  7. Change the medium every 7 days.
  8. Keep the bioreactor in culture for 21 days.

7. Analysis and read-outs of bioreactor cultures

  1. Preparation of the samples
    1. Disconnect the biomatrix from the bioreactor and remove it from the polycarbonate frame.
    2. Cut the obtained piece into 6 sections: 2 for MTT, 2 for paraffin embedding/staining and 2 for SEM analysis.
  2. Paraffin embedding
    1. Place the sections in a Petri dish and wash with enough DPBS to cover them. Discard the DPBS.
    2. Fix the sections in 4% paraformaldehyde overnight.
    3. Prepare the cassettes for paraffin embedding and perform it according to standard protocols.
    4. Prepare the sections in paraffin blocks and cut samples of 3 µm for H&E staining, with the use of a microtome.
  3. H&E staining
    1. Stain rehydrated sections according to standard protocols32.
  4. Scanning electron microscopy (SEM) analysis
    1. Place the sections in a Petri dish and wash with enough DPBS to cover them. Discard the DPBS.
    2. Fix the sections with 4.75% glutaraldehyde overnight.
    3. Perform dehydration chain with increasing concentrations of ethanol 50% - 100%.
    4. Cover the sections with hexamethyldisilazane (HMDS) for 10 min. Discard the used HMDS and add fresh HMDS.
    5. Allow the sections to dry overnight under fume hood, and then prepare the samples for imaging.
  5. 3-(4,5-Dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide (MTT)
    1. Mix the MTT reagent with the vascular endothelial growth factor, in a concentration of 1 mg/mL.
    2. Incubate the sections in the MTT solution for 90 min at 37 °C and 5% CO2.
    3. Observe the vascular structures and cell-seeded microcarriers macroscopically or under a bright-field microscope, to detect metabolically active cells. Acquire images.

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Results

As shown in Figure 1A, we obtained high number of viable cells on the RCP microcarriers after 7 days of culture, determined by live/dead staining. Those results were confirmed by SEM analysis, in which completely colonized microcarriers were observed around the pores, partly overgrowing them (Figure 1B). On the other hand, experiments in which cells were not evenly seeded resulted in several empty microcarriers. Failed experiment...

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Discussion

One main goal of microcarrier is the expansion of cells while maintaining their differentiation in order to deliver cells to the place of need. The represented method introduce RCP microcarriers where cells were able to attach, proliferate, and colonize the microcarriers with high cell density. This was observed by live/dead staining, in which more than 90% of viable cells were detected while only few dead cells were obtained after 7 days of dynamic cultures. Likewise, the SEM images confirmed that the cells covered the ...

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Disclosures

The authors have nothing to disclose.

Acknowledgements

The research leading to these results has received funding from the European Union Seventh Framework Programme FP7/2007-2013 under grant agreement n° 607051 (BIO-INSPIRE). We thank Carolien van Spreuwel-Goossens from Fujifilm Manufacturing Europe B.V., for the technical assistance during RCP manufacturing, and Werner Stracke from Fraunhofer Institute for Silicate Research ISC, for assistance with the SEM analysis.

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Materials

List of materials used in this article
NameCompanyCatalog NumberComments
3-(4,5-Dimethylthiazol-2-yl)-2,5-diphenyltetrazoliumbromide (MTT)Serva Electrophoresis GmbH20395.01
4’,6-Diamidino-2-phenylindoldihydrochloride (DAPI)Sigma-AldrichD9542
Acetic acid 100%Sigma-Aldrich533,001
Analytical balance Kern EG 2200-2NMKern & Sohn GmbH
Ascorbate-2-phosphateSigma-AldrichA8960
BioreactorChair of Tissue Engineering and Regenerative Medicine, Wuerzburg, Germany
Bright field microscope Axiovert 40CCarl Zeiss AG
CellnestFujifilm
Centrifuge tubes (15 mL, 50 mL)Greiner Bio-One
Collagen R solution 0,4%Serva Electrophoresis GmbH47254.01
DMEM-F12Gibco11320-033
Dulbecco's Phosphate Buffered SalineSigma-AldrichD8537Modified, without calcium chloride and magnesium chloride
Eosin 1%Morphisto10177.01000
Ethanol 96%Carl Roth GmbHT171.4Denatured
Fetal calf serum (FCS)Bio&SELLFCS.ADD.0500not heat-inactivated
Fluorescence microscope BZ-9000Keyence
HaematoxylinMorphisto10231.01000
HexamethyldisilazaneSigma-Aldrich440191Reagent grade, ≥99%
Incubator for bioreactorChair of Tissue Engineering and Regenerative Medicine, Wuerzburg, Germany
Live/Dead Cell Double Staining KitFluka04511KT-F
Magnetic stirrer plate2Mag80002
Medium 199Sigma-AldrichM065010X
Microplate reader
Tecan Infinite M200
Tecan
Needle 21G 16mmVWR613-5389
Papain from papaya latexSigma-AldrichP4762lyophilized powder, ≥ 10 units/mg protein
ParaffinCarl Roth GmbH6642.6
Penicillin/StreptomycinSigma-AldrichP4333
Peristaltic pumpIsmatec
Quanti-iT PicoGreen dsDNA assay kitThermo Fischer ScientificP7589
Histofix 4%Carl Roth GmbHP087
Scanning Electron Microscope Supra 25Carl Zeiss AG
Sodium hydroxide solution 1.0 NSigma-AldrichS2770
Spinner flasks (25 mL)Wheaton356879
Syringe 1 mLVWR720-2561
Tissue culture flasks (25 cm2, 75 cm2, 150 cm2)TPP Techno Plastik Products AG
Trypan blue 0.4%Sigma-AldrichT8154
VascuLife VEGF-MvLifeline cell technologyLL-0005

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Microcarrier Cell ExpansionEndothelial Cell DeliverySpinner Flask CultureBioreactor Perfusion SystemVascularized Tissue EquivalentsCell Viability AnalysisScanning Electron MicroscopyLive Dead StainingCollagen Gelation