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The SHAPE composite material approach provides a versatile route for the formulation of annealable and biofunctional support baths for the embedded 3D printing of cellular inks. While this protocol provides an example of the 3D printing of neural constructs, the SHAPE toolbox could easily be adapted to biofabrication with other cell sources for the precise engineering of a range of target tissue types. The printing approach would also allow for the precise patterning of multiple cell types to study their interaction or to engineer tissues with a defined spatial arrangement of the cellular compartments (e.g., neurons and glial cells). In contrast to the traditional granular gels, the SHAPE composite contains an expanded interstitial space (~30% volume fraction for the formulation presented in this protocol). The granular component serves as a rheological modifier that provides the composite with favorable material properties for high-resolution embedded printing. This opens up a route toward a rational design of the cellular microenvironment by altering the formulation of the continuous component while keeping the same granular component. For example, other functional ECM molecules could be introduced to the support bath (e.g., hyaluronic acid, laminins, fibronectin), or different crosslinking mechanisms could be leveraged (e.g., enzymatic, light-based)13. Furthermore, the alginate in the granular component could be replaced with microparticles from different hydrogel materials (e.g., gelatin8, polyethylene glycol14,15, agarose16) or be made in different sizes and shapes in line with the needs of different tissue engineering or disease modeling applications. The ratio between the granular and continuous phase can be tuned according to needs of individual 3D printing projects, but increasing the continuous phase beyond 30% might compromise the printing fidelity and resolution.
During the microgel production steps, it is critical that the stirring of the alginate solution after the addition of acetic acid is effective throughout the volume of the gelling solution. If the stirring speed is too low or the magnetic stirrer is too small, the stirring might not reach the upper layers of the solution, which will turn into a large volume of crosslinked bulk hydrogel, while the lower layers will be sheared. The homogenization of an inconsistently sheared alginate hydrogel will result in the generation of alginate microparticles that are suboptimal for 3D printing applications. Furthermore, the alginate microparticles need to be thoroughly mixed with the collagen solution, since a non-homogenous mixture will result in patches of the support material lacking collagen; these patches would not be annealed and, thus, would lack cell-interactive features. There could also be patches that lack alginate microparticles and would, therefore, not support printing. An inhomogeneously mixed printing support would, therefore, not be able to support high-fidelity printing and would be structurally compromised, as it would not be annealed throughout its volume. Bubbles should also be avoided, not because they could be harmful for the cells, but because air pockets could cause deformations during printing and interfere with the imaging of the constructs. Two common sources of bubbles are vortexing (microbubbles in the cold support that expand during the support annealing at 37 °C) and vigorous pipetting.
The SHAPE composite support in this work was not formulated as a sacrificial material to be removed post printing but rather as a long-term biofunctional support for both stem cell differentiation and neuronal growth and functional maturation. In comparison to granular gels that are not annealed post-printing, the structural stability and transparency of the annealed SHAPE composite material provide a protective environment for delicate neuronal features during the process of fixation and immunolabelling, and as such, this material facilitates morphological characterization via the visualization of antigens. Fluorescence reporters could also be used to track changes in cellular morphology over time, as well as to monitor cellular proliferation and migration within the annealed printing support. Furthermore, calcium imaging approaches could be used to provide information on spontaneous cellular activity (e.g., firing of action potentials in neurons or even synchronous neuronal network activity). However, chemical stimulation of the engineered cellular constructs (e.g., neuronal stimulation using KCl) might be difficult due to the hydrogel layer surrounding the cells, which slows down diffusion and prevents the instantaneous modulation of the cellular microenvironment. Optogenetic stimulation presents a better option for the control of cellular activity, as the SHAPE hydrogels do not obstruct optical access to the cells.
Oxygen-sensitive beads could be incorporated into the bioink or into the support material (via direct printing or dispersion during composite preparation) to allow for live spatial and temporal mapping of the oxygen tension levels inside and around the printed constructs with high sensitivity13. This noninvasive 3D oxygen mapping approach based on phosphorescence lifetime measurements provides a route toward engineering tissue constructs with improved oxygenation, and likely also improved nutrient supply. Poor oxygenation could lead to the formation of necrotic regions within the printed constructs, interfere with stem cell differentiation, and affect neuronal metabolism. Oxygen mapping provides a readout based on which the 3D printing design could be altered to facilitate uniform oxygenation throughout the construct, the fine-tuning of the oxygen levels to match physiological conditions, or the generation of oxygen gradients.
Engineered channels could also be incorporated inside the annealable printing support by printing a sacrificial ink, such as gelatin, that solidifies inside the cold support bath but can easily be evacuated at 37°C4,13. Channels would be required to supply nutrients and oxygen to tissue constructs with high cell density or dimensions that exceed the capabilities of a design-based oxygen tension manipulation approach. Additionally, vascular-like channels could be taken advantage of to create gradients of small molecules that drive the patterning of cellular identity, modulate cellular activity, or guide chemotaxis.
In summary, embedded 3D printing inside the SHAPE composite offers a modular material platform that is easily adaptable and has versatile potential for the functional modeling of mechanically sensitive tissues. The protocol presented here provides a detailed explanation of the necessary steps and basic principles needed to generate the support material and print the cellular ink with high fidelity. The approach takes advantage of affordable materials and accessible equipment while providing room for personalization of the approach to individual researchers' needs and applications.