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In recent years, minimally invasive occlusal veneers have increasingly received attention in contemporary restorative dentistry. These restorations are usually fabricated from monolithic CAD/CAM glass-matrix ceramic, polycrystalline, and hybrid materials26. Conservative tooth preparation, the ease of access and visibility during tooth preparation, impression taking and cementation, and preservation of the marginal gingiva have been promoted as advantages26,27. The current guidelines recommend a 1.5-2.0 mm thickness at the supporting cusp and central fossa to ensure durability and mechanical performance28,29. However, due to favorable experimental survival rates, ultrathin occlusal veneers of 0.7-1.0 mm thicknesses are now broadly employed as a minimally invasive restorative approach26,30,31.
Differences in the microstructural components and processing techniques can affect the dental CAD/CAM material's properties, including physicomechanical properties, optical properties, coefficient of thermal expansion (CTE), and chemical solubility3. After machining, LD usually requires heat treatment to convert the metasilicate crystallites into fully crystallized lithium disilicate crystals with a flexural strength of ~377 MPa and an elastic modulus of 67.2 GPa32,33,34. In contrast, the RNC did not require postprocessing and had a flexural strength up to 200 MPa and an elastic modulus of 12.7 GPa34. Several studies found that flexural strength values from general standard tests using simple dimensions did not correlate with failure loads of dental restorations with different complex morphology and thicknesses15,16,17.
In this study, the fracture resistance of 1 mm occlusal veneers made from RNC was superior to that of the LD group, with similar results to previous studies performed using natural teeth35,36,37. The higher load-bearing capacity of this hybrid material may derive from the strength and resiliency of the ceramic fillers and resin composite matrix, which allow the harmonization of its elastic modulus with dentin (15 GPa) and dentin-analog material (16.5 GPa), enhancing stress distribution14,38. This study did not incorporate the aging process and chewing simulation into the calculation, hence could not represent the long-term strength values of these restorations. However, the survival rate of occlusal veneers made from early CAD/CAM composite resin is reported to be higher than that of LD39,40.
Unlike dental alloys, dental ceramics do not exhibit a Gaussian or normal distribution of strength values due to the variation in the distribution of flaw sizes41. Their failure is usually associated with the large-sized flaw population, which generally weighs the failure frequency to the right side of the distribution. Therefore, a parametric regression would be required to confirm the reliability of the material's strength. According to BS EN 61649: 2008, Weibull statistical analysis could be applied with a sample size as small as n = 10 but with limited confidence42. A large sample size, usually greater than 20, would be required to ensure statistical reliability and more minor estimation errors43. Materials with low Weibull modulus (m) values may fail or break in a broad region. In contrast, those with large values are likelier to fail at the highest stress region due to a narrow strength distribution. Most m-values of commercial dental ceramics fall between 5 and 15 43, while the result of both CAD/CAM materials used in this study is ~6.7, which could differ when more test samples are included.
Future dental research, when more concerns have been placed on bio-safety issues and human rights laws44, may rely more on substitute materials for in vitro experimental tests. This study promotes the use of milled dentin analog material made from woven fiberglass impregnated with epoxy resin over polymethyl methacrylate (PMMA), which has lower mechanical strength and debonding issues45. A glass-filled polyamide has also been suggested as another material substitution for laboratory experiments24. Nonetheless, these synthetic materials may not be completely able to replace natural teeth despite having similar elastic properties and bonding ability. A recent study found that the lithium disilicate crowns cemented with either epoxy glass laminate or glass-filled polyamide showed higher fatigue resistance than when bonded to natural dentin25.
This study cannot compare such results since it did not include natural teeth a control group. However, when comparing two or more different veneer materials, using an artificial model for natural teeth shows increased repeatability and has no supply, storage, sterilization, or disease transmission concerns. The only concern of epoxy glass laminate is its surface hardness, which hindered the milling process, especially at the root bifurcation. A simplification of using a single nonanatomic root with the absence of periodontal ligament does not alter the load-bearing behavior of the restoration46. Further studies are required to fully justify these substitute materials' mechanical properties and bonding performances with other restorative materials via different approaches.
This study also highlights the feasibility of using a nonfixed stainless-steel ball as an indenter for a monotonic uniaxial compression test. Several types of fixed indenters have been used in laboratory tests, including blunt, piston, half-ball, and ball shapes14,47,48,49,50. However, these may create undesirable stress at one spot in the test materials. Furthermore, it does not model the clinical position, where the antagonist cusps can move up to 0.5 or 1 mm eccentrically51,52. Unlike a fixed indenter, the stainless steel ball used in this study can slightly move to contact and dissipate the stress into the center of the prosthesis, preventing stress accumulation at a single inclined surface. Like previous studies, the fractographic investigation revealed that the load-to-fracture with monotonic loading might not be able to fully depict the subsurface crack system originating from the bonding surface opposite to the loading site6,14. However, in this study, subsurface radial cracks at the margins could be observed in both restorative groups, marking the common failure of the ceramic prosthesis from long-term daily usage53,54. Therefore, paying attention to the machining process of the minimally invasive prostheses' margin is essential in not creating extrinsic flaws or defects that could escalate the failure events.
Within this study's limitations, it can be concluded that the 1 mm occlusal veneers made from CAD/CAM resin nanoceramic have superior fracture resistance to conventional lithium disilicate. Still, both demonstrated adequate fracture strength against voluntary and involuntary maximum bite force and are promising materials for restoring posterior teeth under a minimally invasive scheme. The quasistatic mechanical testing in this study can give a clue to dental CAD/CAM restorative materials' strength, probably in the early stage after placement, via maximum load-bearing capacity with clinically relevant crack systems being seen. Newer restorative materials such as advanced lithium aluminum silicate (LAS), zirconia-reinforced lithium disilicate (ZLS), and other tooth analog materials could be further investigated with this proposed laboratory setting under artificial aging and simulation of oral conditions.