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Research Article
Erratum Notice
Important: There has been an erratum issued for this article. View Erratum Notice
Retraction Notice
The article Assisted Selection of Biomarkers by Linear Discriminant Analysis Effect Size (LEfSe) in Microbiome Data (10.3791/61715) has been retracted by the journal upon the authors' request due to a conflict regarding the data and methodology. View Retraction Notice
This protocol guides the fabrication and electrochemical analysis of MXene-supported CuZn and NiCo bi-metallic electrocatalysts for green fuel production from carbon dioxide and water using solar energy.
This protocol describes the synthesis and activity mapping of bi-metallic, MXene-supported cathodes for carbon dioxide reduction (CO2R) and anodes for water splitting utilizing solar energy in alkaline media. A reverse current pulse electrodeposition technique was used to control the nanostructure, grain refinement, and alloy composition of the fabricated electrodes. Both anodes and cathodes are noble metal-free and supported on two-dimensional (2D) titanium carbide (Ti3C2Tx) MXene, which reduces contact resistance and facilitates the charge transfer from substrate to reactants via catalysts. Copper zinc (CuZn) supported on Ti3C2Tx MXene are used as cathodes for methanol production in thermocatalytic CO2 conversion, and here we have demonstrated their performance in electrochemical CO2 reduction (CO2R) for the first time. Nickel cobalt (NiCo) supported on Ti3C2Tx MXene are similarly fabricated via pulse electrodeposition and tested as anodes for water electrolysis driven by a solar cell under simplified laboratory conditions. The activity also describes the structural characterization of metallic thin films. Detailed setup for the integration of the state-of-the-art perovskite silicon tandem solar cell with electrochemical cell, which in turn feeds in-line gas chromatography, is demonstrated for both CO2R and water electrolysis (WE). A setup detailing the water electrolysis at commercial conditions of highly caustic alkaline solutions (30% KOH), high temperatures (60 °C), and in a zero-gap cell is demonstrated on the fabricated anode paired with a Pt/C spray-coated cathode.
Replacing fossil fuels with zero-emission alternatives is critical to decarbonizing the energy sector and increasing the use of renewable energy1,2,3. Conversion of carbon dioxide (CO2) into carbon monoxide (CO), methane (CH4), and other carbonaceous fuels is becoming an important route to prevent further CO2 emissions and create a circular carbon economy4. Similarly, replacing fossil fuels with high energy density hydrogen is projected to accelerate the energy transition from fossil-based to zero-emission fuels5,6,7,8. The energy generation system can be further made cost-effective, and eco-friendly by using direct sunlight9,10,11,12. The green energy transition can generate positive socio-economic outcomes, particularly by enhancing social impacts and thereby increasing the social capital associated with zero-emission fuel generation13.
An extensive body of research has been dedicated to solar-driven electrochemical reduction of CO2 and hydrogen generation14,15. Copper-based materials have shown excellent activity (>70% faradaic efficiency towards C2 product) towards CO2 reduction16,17,18,19. Bimetallic systems consisting of copper lead to an increase in Faradaic Efficiencies (FE) and overall carbon dioxide conversion rate. The main challenges are high overpotentials, lower faradaic efficiencies, and selectivity of a single product20. Integrating photovoltaic (PV) systems with electrochemical reactions requires an overlap between the electrocatalyst's faradaic activity and the solar cell's maximum power point to achieve sustainable fuel production rates21,22. Ni and Co bimetallic systems have been extensively reported as high functional anodes for alkaline water electrolysis due to their <600 mV overpotential at currents >100 mA/cm2 23,24. Rapid degradation of the catalyst at industrially relevant currents limits their viability as commercial anodes. The electrolyte-induced short circuiting by corrosion of the interface between the metal layer and substrate further makes water electrolysis sluggish25,26.
MXenes, a growing family of two-dimensional (2D) transition metal carbides, nitrides, and carbonitrides, have emerged as promising materials for electrochemical CO2R reaction due to their unique structural and electronic properties27,28. First discovered in 2011, MXenes are mostly derived from bulk-layered Mn+1AXn phases (where n = 1- 4) which consists of n+1 layers of one or more transition metals (M, typically from groups 4-6), interleaved with X layers, carbon (C), nitrogen (N) or both (CN), and an A group element (usually from groups 13-16). Their compositions can be tuned using different transition metals of groups 4 to 6, X sublattice (C/N), and Tx represents surface terminations (e.g., -O, -OH, -F, -Cl)27,29,30. In CO2R, MXenes are being actively investigated as co-catalysts or supports due to their tunable surface chemistry, catalytically active sites, high specific surface area, and metal-like electrical conductivity.
Recent theoretical studies predict that decorating MXenes with bimetallic or single atoms can substantially enhance CO2R performance by modulating their electronic structure. These design strategies shift the d-band center, modulate the intermediate adsorption energies, and lower the Gibbs free energy barriers of rate-determining steps31,32,33. For instance, Mo2ZC2 MXenes (Z = Ti, V, etc.) have been shown to strengthen -HOCH2O adsorption and weaken -OCH2O binding in electrochemical CO2RR, thereby reducing the limiting potential for CH4 production due to an upshift in the d-band center of Mo atoms. In another study, Cu-doped Ti3C2Tx MXene achieved a Faradaic efficiency of 58.1% toward HCOO- production by introducing polarized sites that facilitate intermediate adsorption and electron transfer. These few theoretical studies guide the potential of exploring MXene-based bimetallic catalysts in tailoring CO2RR pathways.
Here, we have synthesized CuZn@Ti3C2Tx MXene cathodes and NiCo@Ti3C2Tx MXene anodes for CO2R and water electrolysis by simple one-pot electrodeposition. The optimized procedure can be used to deposit a range of bi-metallic or polymetallic systems in concentration ranges from 5 to 100 mM each with pH control. Each set of desired systems would demand tuning the pH and current density according to their electrochemical potentials, deposition potential, reaction conditions, etc. Although the deposition can be carried out on a two-electrode setup, better control over the deposition voltage through reference electrodes is advised. The method can deposit large structures as well as fine particles by controlling reaction parameters like current density, ON-OFF time ratio, and pH. The refined and optimized grain structure tuned by reverse current pulses shows high Faradaic efficiency (56% for hydrocarbons) for CO2R with very low catalyst degradation. Water electrolysis is demonstrated on NiCo@Ti3C2Tx MXene in an H-cell for laboratory conditions with 98% FE and in a zero-gap cell for industrial conditions. A demonstration of in-line product determination by gas chromatography is also featured. The overall system integration and its operation have been closely monitored using the safe-by-design protocols established in our lab34.
The reagents and the equipment used in this study are listed in the Table of Materials.
1. Synthesis of Ti3C2Tx MXene
2. Preparation of precursors
3. Fabrication of electrodes
4. Structural characterization
5. Electrochemical CO2 reduction
6. Electrochemical water electrolysis (OER)
7. Zero-gap electrolyzer assembly
8. Calculation of Faradaic efficiency

The X-ray diffraction technique is used to analyse the solid crystal structure of the metal films. Cut appropriately sized (fits the sample stub of the XRD machine) film samples. Load the samples in the machine and scan a range of 2Θ from 10°to 80°. The XRD graph obtained shows peak signals for the crystal planes present in the material. Use the International Centre for Diffraction Data (ICDD) reference pattern to identify and further analyse the crystal structure, like main peaks, d-spacing, and peak shifts due to alloy formation. Scanning electron microscopy (SEM) is used to show the microscopic structure and topology of the deposited material. SEM images show the shape, size, and conformality of the film.
X-ray diffraction (XRD) pattern and scanning electron microscope (SEM) images obtained for Ti3AlC2 MAX phase, and Ti3C2Tx MXene are shown in Figure 1. The diffraction pattern of Ti3AlC2 MAX exhibited characteristic (002) peaks for the M3AlC2 structure, and after the selective etching and delamination, the (002) peaks shifted to lower angles, suggesting the synthesis of Ti3C2Tx MXene (Figure 1A). SEM image of the Ti3AlC2 MAX phase reveals its layered morphology (Figure 1B). After selective etching of Ti3AlC2 MAX and delamination of multilayered Ti3C2Tx MXene, the delaminated Ti3C2Tx MXene deposited on an alumina anode exhibits a flake-like morphology consisting of single to a few layers, as shown in the SEM image (Figure 1C).
XRD and scanning electron microscopic images of CuZn@Ti3C2Tx MXene@CFP and NiCo@Ti3C2Tx MXene@Ni-Foam are shown in Figure 2A,B. Figure 3 shows the PV cell, H-cell, solar-driven gas evolution, and zero-gap cell assembly with electrolyte flow. Figure 4 shows (A) CV in CO2 reduction and water electrolysis, (B) EIS in H-cell for cathode in CO2 reduction and anode in water electrolysis, and (C) CV on anode for a full cell. Supplementary Figure 1 shows EIS @OCP in a zero-gap cell, Supplementary Figure 2 shows gas chromatograms on TCD and FID for CO2 reduction, and Supplementary Figure 3 shows gas chromatograms for water electrolysis. Supplementary File 1 shows the oxygen evolution reaction mechanism on NiCo anodes in an alkaline medium.

Figure 1: X-ray diffraction (XRD) pattern and scanning electron microscope (SEM) images for Ti3AlC2 MAX phase, and Ti3C2Tx MXene. (A) XRD pattern showing characteristic peaks for Ti3C2Tₓ (indicated by stars) and Ti3AlC2 MAX phase (indicated by diamonds); (B) SEM image of Ti3AlC2 MAX phase; (C) SEM image of delaminated Ti3C2Tₓ MXene. Please click here to view a larger version of this figure.

Figure 2: XRD and scanning electron microscopic images of CuZn@Ti3C2Tx MXene@CFP and NiCo@Ti3C2Tx MXene@Ni-Foam. XRD (A) and SEM images of the fabricated bi-metallic electrocatalyst films, CuZn@Ti3C2Tx MXene@CFP cathode for CO2 reduction (B,C), and NiCo@Ti3C2Tx MXene@Ni-F anode for water electrolysis (D,E). Please click here to view a larger version of this figure.

Figure 3: PV cell, H-cell, solar-driven gas evolution, and zero-gap cell assembly with electrolyte flow. (A) State-of-the-art perovskite silicon tandem PV assembly used to drive the electrochemical reduction of CO2 and water at zero applied current, (B) H-cell used to reduce CO2 and electrolyze water with a membrane to stop product oxidation, (C) gas bubbles observed on cathode when connected to the terminals of PV cell showing the reaction taking place, and (D) zero-gap cell assembly used to perform water electrolysis at industrial parameters (30% KOH, 1 A/cm2, 60 °C). Please click here to view a larger version of this figure.

Figure 4: Electrochemical performance of NiCo@MXene@Ni-foam anode for CO2 reduction and water electrolysis. (A) CV obtained in 1 M KOH in a H-cell for CO2 reduction (CO2R) (red trace), and OER (blue trace) using H-cell assembly, (B) EIS at open circuit potential for anode and cathode in CO2R and water electrolysis, (C) CV and (D) chrono amperograms observed at different applied cell potentials (1.6 V to 2.6 V on NiCo@MXene@Ni-Foam anode in 30% KOH, 60 °C, and electrolyte flow rate of 50 mL/min in a zero-gap cell (mimicking commercial AEM-WE). Please click here to view a larger version of this figure.
Supplementary Figure 1: EIS recorded at 0V on NiCo@MXene@Ni-Foam anodes in a zero-gap cell. The total cell resistance is <1ohm, showing high conductivity. Please click here to download this figure.
Supplementary Figure 2: Gas chromatograms at TCD 1, 2, and FID detectors operating at a method specially created for the detection and identification of permanent gases in CO2 reduction (A) FID, (B) TCD1, and (C) TCD2. The peaks for CH4, C2H4, C2H6, and H2 are detected by comparing them to a calibration curve computed using standard concentrations for these cases. Please click here to download this figure.
Supplementary Figure 3: Gas chromatograms at TCD 1 and FID detectors operating at a method specially created for the detection and identification of hydrogen and oxygen (A) TCD, and (B) FID. The peaks for H2 and O2 are detected by comparing them to a calibration curve computed using standard concentrations for these gases. It can be seen that there is no signal on FID as water splitting is expected. Please click here to download this figure.
Supplementary File 1: Oxygen evolution reaction mechanism on NiCo anodes in an alkaline medium. Please click here to download this file.
This study presents the protocol for the synthesis of bi-metallic electrodes for solar-driven redox reactions for fuel generation. Decarbonizing the energy sector heavily depends on CO2 conversion035,36,37 and use of zero-emission fuels like hydrogen generated from water38,39. Solar-driven electrochemical transformation of carbon dioxide and water needs a combination of catalysts (anodes and cathodes) that function at the peak performance of the PV cell used10. H-cell is used to separate anodic and cathodic products and to prevent re-oxidation of cathodic products at the anode. The alkaline exchange membrane should be placed carefully between the two halves of the cell, which will lead to better transport of ions and avoiding gas crossover.
It is shown that electrodeposition can be used to deposit metallic catalysts depending on the desired reaction and structure. A pulsed deposition offers more control over the microscopical structure and alloy composition compared to constant deposition40,41. On applying a negative pulse, the positively charged metal ions are dragged to the cathode, where they are discharged and deposited as metal particles. A null pulse repopulates the electron diffusion layer, thus controlling the grain size and texture. A reverse pulse refines the grain and optimizes the alloy composition42,43,44. The method used in this activity is a combination of forward (-ve amplitude pulse), null (zero amplitude pulse), and reverse (+ve amplitude pulse) repeated 1000 times to deposit a thin conformal catalyst layer, as shown in Figure 1. CuZn@Ti3C2Tx MXene@CFP shows a nano-sheet structure and a conformal deposition on CFP. NiCo@Ti3C2Tx MXene@Ni-Foam shows the compact film deposited on the nickel foam. It is important to optimize the metal ratio in the precursor for a desired alloy composition. From XRD graphs (Figure 2A), the phase obtained is α-brass with copper content around 64% and Zn about 36%45. The NiCo bi-metallic system is deposited in the FCC phase with metallic Ni, Co, and Ni-Co alloy with a 1:1 ratio46. The electrochemical potential of metal ions plays a crucial role in the deposition process, thus requiring attention47,48.
Electrochemical reduction of CO2 is done in an H-cell, which is gas-tight and in-line with GC. To analyze the electrochemical performance, a CV at a 50 mV/s scan rate is recorded in 1 M KOH in a 3-electrode setup. A 3-electrode setup includes a reference electrode, which monitors working electrode potential to compare the activity and overpotential to state-of-the-art materials for CO2 to fuels. An EIS is used to determine the charge transfer resistance and total IR losses associated with the cell, electrolyte, substrate, and catalysts. The PV cell illuminated with 1 sun light is connected with the H-cell and left to run for 2 h. The gas evolved from the cell is fed to the GC to analyze the products formed every 10 min. A method that uses a thermal conductivity detector and flame ionization detector to detect the CO2 products is used in loops to identify and quantify the gases generated. A calibration curve generated by using standard concentrations of permanent gases (O2, N2, CO, CH4, C2H4, C2H6, etc) is used to calculate the faradaic efficiency of products obtained in the CO2R49,50.
A CV and EIS were recorded in H-cell with NiCo@Ti3C2Tx MXene@Ni-Foam as anode, Pt/C as cathode, and Hg/HgO as reference electrode, and 1 M KOH as electrolyte at scan rate of 50 mV/s and open circuit potential, respectively, to assess the electrochemical activity of the cathode. To test the solar-driven water electrolysis performance, illuminated PV cell terminals were connected to H-cell electrodes (anode and cathode), and a chronopotentiometric curve was recorded at zero applied current. The cell was gas-tight and connected to a GC to quantify the hydrogen produced every 10 min. The GC method used TCD in single loops to quantify the hydrogen produced by comparing the peak area and flow rate of gas (H2, O2, N2 (carrier gas)) from the cell with a calibration curve generated using a standard concentration of hydrogen. It is important to take care while measuring the area under the hydrogen peak for consistent results.
A zero-gap cell is used to limit the IR losses prevalent in an H-cell. Standard industrial conditions of electrolyte concentration (30% KOH), current densities (1 A/cm2), and temperatures (60 °C) were used to show hydrogen production at commercial demands. Care must be taken while assembling a zero-gap cell to avoid any leak of electrolyte or gas. Using screws to keep in place the end plate, place the anode on the flow channel and secure it in place by using a gasket, now layer AEM (moist and activated in 1 M KOH for 24 h), and secure with a gasket, then add the counter electrode and second end plate and tighten the screws to stop any leaking. Connecting the inlet of the zero gap cell with the outlet of the peristaltic pumps and the outlet of the cell to the electrolyte reservoir (30% KOH) that is held at 60 °C. The pump inlet is connected to the electrolyte reservoir. An applied current of 10 kA/m2 is used to study the performance of the cell and the durability of catalysts. Cell voltage observed gives insights into the performance, and degradation/change of cell voltage over time gives insights into the durability of the cell system. A good heat exchanger is needed to maintain the desired temperature of the electrolyte flow. Ensuring no leak from the cell or any connecting tubing is vital to avoid performance loss and risk mitigation.
The method of deposition has practical application in fabricating thin metal films for catalyst-coated substrate electrolysers. The deposition method can be used with small adjustments to coat a surface with poly-metal alloys of choice for other electrocatalytic applications. The water electrolysis in a zero-gap cell under industrial conditions can be used to generate hydrogen in higher quantities by scaling up.
Troubleshooting
It is important to take necessary precautions regarding safety and precise control of reaction parameters. However, due to asymmetric personal and instrumental errors, the experiment may fail. Ensure that connections from the electrochemical cell and electrodes are secure and free from rust for the PV connection test; on illumination, potential/current should be generated to drive the reaction. For electrodeposition, the counter and working electrodes should face each other, with the reference electrode placed near the working electrode without blocking its front side. The electrodeposition method is applicable to all first-row transition metals and can be diversified by varying the current ON pulses and adjusting pH. Normally, only metallic films are obtained via this method, but oxide films can be achieved by applying oxidative potential. The process is limited by the nature of the metals and the current amplitude; unoptimized current amplitude and metal concentration can lead to asymmetrical and coarse deposition, which hampers the reaction considerably. The extent of hydrogen generation or CO2 products depends on the electrode area, intrinsic activity of the electrode, nature of the substrate, potential limit of the instrument, and gas transport from the electrode to the outside.
Authors have nothing to disclose.
The authors wish to acknowledge the support of the Henry Royce Institute for Advanced Materials through the Industrial Collaboration Programme (RICP-R4-100061) and MATcelerateZero (MATZ0), funded from a grant provided by the Engineering and Physical Sciences Research Council EP/X527257/1. The authors acknowledge the Department for Energy Security and Net Zero (Project ID: NEXTCCUS), University College London's Research, Innovation and Global Engagement, University of Sydney - University College London Partnership Collaboration Awards, UCL-Peking University Strategic Partner Funds, Cornell-UCL Global Strategic Collaboration Awards, and IISc-UCL Joint seed fund for their financial support. The authors acknowledge the ACT program (Accelerating CCS Technologies, Horizon 2020 Project No. 691712) for the financial support of the NEXTCCUS project (project ID: 327327). This work was supported by the Henry Royce Institute for Advanced Materials through the Equipment Access Scheme, enabling access to the Royce SEM-FIB Suite at Cambridge; Cambridge Royce facilities grant EP/P024947/1 and Sir Henry Royce Institute - recurrent grant EP/R00661X/1.
| Autolab 302 | Metrohm UK | PGSTAT302N | It assess the electrochemical activity of the system (CO2R and WE) |
| Cobalt nitrate hexahydrate | Sigma aldrich | 98 10026-22-9 | precursor for water electrolysis anode |
| Copper nitrate trihydrate | Sigma aldrich | 10031-43-3. | precursor for CO2R cathode |
| Light source | SOION tech | xenon lamp | Light source to illuminate the solar cell |
| Nickel nitrate hexahydrate | Sigma aldrich | 13478-00-7 | precursor for water electrolysis anode |
| Online gas chromatography | Agilent | 8890 | connected to the electrochemical cell and loops a sample , ~10microlitre gas every 10 minutes or time described in the command for identification and quantification. |
| Peristaltic pumps | SOION tech | BT100-3J | to flow electrolyte in zero-gap cell. |
| Potassium hydroxide | Sigma aldrich | 1310-58-3 | Electrolyte for CO2R and water electrolysis. |
| Solar cell (photovoltaic cell) | Fuel cell store | Silicon tandem cell that can supply upto 4 volts of potential and currents of ~300mA | |
| Sustainion membrane | Dioxide materials | X37-50 Grade RT | anion exchange membrane used for ion transport from cathode to anode and stop gas and product crossovers. |
| Ti3C2Tx MXene | Anasori Lab, Purdue University | ||
| Vionic | Metrohm UK | 3500001080 | It assess the electrochemical activity of the system (CO2R and WE) at higher currents. It has higher current and potential windows. |
| Zinc citrate | Sigma aldrich | 480762 | precursor for CO2R cathode |