Scalable Synthesis

Scalable synthesis is the design and execution of chemical reactions so that a laboratory procedure can be transferred to larger production scales while maintaining product quality, yield, and safety. It works by adapting reaction conditions, reagent addition, mixing, heat transfer, workup, and purification to changes in vessel size and mass transfer, while controlling variables such as temperature, concentration, and reaction time. In chemistry, scalable synthesis supports process development, medicinal chemistry, and preparation of materials in quantities sufficient for testing or manufacture. It also reveals scale-dependent hazards and operational limits, helping researchers improve reproducibility, reduce waste, and establish practical routes to useful compounds.

Scalable Synthesis - Related Videos

Education

JoVE Science Education - Engineering

Hydrogel Synthesis

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2023

Source: Amber N. Barron, Ashlea Patterson, and Taylor D. Sparks, Department of Materials Science and Engineering, The University of Utah, Salt Lake City, UT Hydrogels are a versatile class of cross-linked polymers produced through relatively simple procedures and with generally inexpensive materials. They can be formed from solution and involve a polymer backbone formed from monomer reagents, an initiator which makes the polymer reactive and a crosslinking species which binds the polymer chains...

Research

JoVE Journal - Bioengineering

Generation of Scalable, Metallic High-Aspect Ratio Nanocomposites in a Biological Liquid Medium

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Cited by 13 •

2015

Here we present a protocol to synthesize novel, high-aspect ratio biocomposites under biological conditions and in liquid media. The biocomposites scale from nanometers to micrometers in diameter and length, respectively. Copper nanoparticles (CNPs) and copper sulfate combined with cystine are the key components for the synthesis.

Research

JoVE Journal - Developmental Biology
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Scalable 96-well Plate Based iPSC Culture and Production Using a Robotic Liquid Handling System

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Cited by 23 •

2015

The protocols described allow laboratories to perform scalable, adherent stem cell culture in high throughput with minimal labor, experience and equipment investment cost using a programmable liquid handling robot and 96-well plates. iPSCs passaged more than 20 times on this system maintained pluripotency, normal karyotypes and differentiated into cardiomyocytes.

Solid Phase Synthesis

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2023

Source: Vy M. Dong and Diane Le, Department of Chemistry, University of California, Irvine, CA Merrifield's solid-phase synthesis is a Nobel Prize winning invention where a reactant molecule is bound on a solid support and undergoes successive chemical reactions to form a desired compound. When the molecules are bound to a solid support, excess reagents and byproducts can be removed by washing away the impurities, while the target compound remains bound to the resin. Specifically, we will...

Synthesis and Decomposition Reactions

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2020

Synthesis and decomposition are two types of redox reactions. Synthesis means to make something, whereas decomposition means to break something. The reactions are accompanied by chemical and energy changes. Synthesis Reactions Synthesis reactions are also called combination reactions. It is a reaction in which two or more substances combine to form a complex substance. Synthesis reactions are generally represented as: A + B → AB or A + B → C. The formation of nitrogen dioxide is a synthesis...

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