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Method Article

Ambient Method for the Production of an Ionically Gated Carbon Nanotube Common Cathode in Tandem Organic Solar Cells

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DOI:

10.3791/52380

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November 5th, 2014

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In This Article

Summary

A method of fabricating, in ambient conditions, organic photovoltaic tandem devices in a parallel configuration is presented. These devices feature an air-processed, semi-transparent, carbon nanotube common cathode.

Abstract

A method of fabricating organic photovoltaic (OPV) tandems that requires no vacuum processing is presented. These devices are comprised of two solution-processed polymeric cells connected in parallel by a transparent carbon nanotubes (CNT) interlayer. This structure includes improvements in fabrication techniques for tandem OPV devices. First the need for ambient-processed cathodes is considered. The CNT anode in the tandem device is tuned via ionic gating to become a common cathode. Ionic gating employs electric double layer charging to lower the work function of the CNT electrode. Secondly, the difficulty of sequentially stacking tandem layers by solution-processing is addressed. The devices are fabricated via solution and dry-lamination in ambient conditions with parallel processing steps. The method of fabricating the individual polymeric cells, the steps needed to laminate them together with a common CNT cathode, and then provide some representative results are described. These results demonstrate ionic gating of the CNT electrode to create a common cathode and addition of current and efficiency as a result of the lamination procedure.

Introduction

Polymer semiconductors are the leading organic photovoltaic (OPV) materials due to high absorptivity, good transport properties, flexibility, and compatibility with temperature sensitive substrates. OPV device power conversion efficiencies, η, have jumped significantly in the past years, with single cell efficiencies as high as 9.1%1, making them an increasingly viable energy technology.

Despite the improvements in η, the thin optimal active layer thicknesses of the devices limit light absorption and hinder reliable fabrication. Additionally, the spectral width of light absorption of each polymer is limited compared to ....

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Protocol

1. Indium Tin Oxide (ITO) Patterning and Cleaning

NOTE: Use 15Ω/□ ITO glass, and purchase or cut the ITO glass into sizes suitable for spin coating and photolithography. It is most efficient to perform steps 1.1-1.7 on a piece of glass as large as possible, and then cut it into smaller devices. Also note that steps 1.1-1.7 require the ITO glass to be oriented with the ITO-side up. This can be checked easily with a multimeter’s resistance setting.

  1. Spin coat 1 ml of S1813 positive photoresist onto the ITO-side of the ITO glass at a rate of 3,000 rpm for 1 min. Use more resist for larger pieces of glass, make sure ....

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Results

A tandem device formed from differing polymers, particularly polymers of significantly differing band gaps, is of practical interest as these devices can absorb the largest spectral range of light. In this device structure, the PTB7 sub-cell is the back cell and P3HT is the front sub-cell. This is intended to absorb the greatest amount of light as the P3HT sub-cell is largely transparent to the longer wavelength light absorbed by the PTB7 sub-cell. For the sake of clarity, the solar cell parameters, VOC, J

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Discussion

The results highlight a few considerations when designing parallel tandem solar cells. Notably, if one of the sub-cells is performing poorly, tandem performance in negatively affected. The results show that there are two main effects. If one sub-cell is shorted, e.g., shows ohmic behavior, the FFT will be no higher than the FF of the bad sub-cell. JTSC and VTOC will be similarly affected. This is the case when VGate is low and the P3HT sub-cell ha.......

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Disclosures

The authors have nothing to disclose.

Acknowledgements

Support for this work was provided by DOE STTR grant DE-SC0003664 on Parallel Tandem Organic Solar Cells with Carbon Nanotube Sheet Interlayers and Welch Foundation grant AT-1617. The authors thank J. Bykova for providing CNT forests and A. R. Howard, K. Meilczarek, and J. Velten for technical assistance and useful discussions.

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Materials

List of materials used in this article
NameCompanyCatalog NumberComments
Poly(3,4-ethylenedioxythiophene):poly-(styrenesulfonate)HeraeusClevios PVP AI 4083
poly(3-hexylthiophene-2,5-diyl) Rieke Metals  Inc.P3HT:  P200
phenyl-C61-butyric  acid methyl  ester1- MaterialPC61BM
Poly({4,8-bis[(2-ethylhexyl)oxy]benzo[1,2-b:4,5-b′]dithiophene-2,6-diyl}{3-fluoro-2-[(2-ethylhexyl)carbonyl]thieno[3,4-b]thiophenediyl}) 1- MaterialPTB7
phenyl-C61-butyric acid methyl  esterSolennePC71BM
1,8-DiiodooctaneSigma Aldrich250295
ChlorobenzeneSigma Aldrich284513
Indium Tin Oxide Coated Glass 15 Ohm/SQLumtec
S1813UTD Cleanroom
MF311UTD Cleanroom
HClUTD Cleanroom
AcetoneFisher ScientificA18-20
TolueneFisher ScientificT323-20
MethanolBDHBDH1135-19L
IsopropanolFisher ScientificA416-20
CEE SpincoaterBrewer Scientifichttp://www.utdallas.edu/research/cleanroom/tools/CEESpinCoater.htm
Contact PrinterQuintelQ4000-6http://www.utdallas.edu/research/cleanroom/QuintelPrinter.htm
CPK Spin Processorhttp://www.utdallas.edu/research/cleanroom/tools/CPKsolvent.htm
Spin CoaterLaurellWS-400-6NPP/LITE
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Glove BoxM-BraunLab Master 130
Solar SimulatorThermo Oriel/Newport
Keithley 2400 SMUKeithley/Techtronix2400
Keithley 7002 MultiplexerKeithley/Techtronix7002
Ultrasonic CleanerKendalHB-S-49HDT
MicropipetteEppendorf200 µl

References

  1. He, Z., Zhong, C., Su, S., Xu, M., Wu, H., Cao, Y. Enhanced power-conversion efficiency in polymer solar cells using an inverted device structure. Nature Photonics. 6, 591-595 (2012).
  2. Yuan, Y., Huang, J., Li, G. Intermediate layers in tandem organic solar cells. Green<....

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Organic PhotovoltaicIonic GatingTandem Solar CellAmbient ProcessingSolution ProcessingElectrical Double LayerParallel LaminationGate Electrode