$$\rightleftharpoonup{xx}$$
$$\longleftharp{xx}$$,
$$\longrightharp{xx}$$,
The calorimetric data showing the rise in temperature over time during both sonication types are shown in Figure 2. The effective acoustic power delivered to the dispersion in an ultrasonic probe fitted with a vial tweeter (power source 200 W) is calculated to be 0.55 ± 0.05 W at 50% amplitude, 0.75 ± 0.04 W at 70% amplitude, 1.09 ± 0.05 W at 90% amplitude, and 1.15 ± 0.05 W at 50% amplitude, whereas for the ultrasonic bath (power source 80 W), it is calculated to be 0.093 ± 0.04 W at 100% setting. The finding is similar to previously published work, which demonstrates that the power output displayed by the sonicators is far less than that delivered to the suspensions under treatment32,33,34.

Figure 2. Calorimetric data showing temperature increase over time during sonication using (A) an ultrasonic probe fitted with a vial tweeter and (B) an ultrasonic bath. The effective acoustic power delivered to the dispersion in an ultrasonic probe fitted with a vial tweeter (power source 200 W) is calculated to be 0.55 ± 0.05 W at 50% amplitude, 0.75 ± 0.04 W at 70% amplitude, 1.09 ± 0.05 W at 90% amplitude, and 1.15 ± 0.05 W at 50% amplitude, whereas for the ultrasonic bath (power source 80 W), it is calculated to be 0.093 ± 0.04 W at 100% setting. Please click here to view a larger version of this figure.
Findings associated with the various nanomaterials dispersions produced by different protocols are summarized in Table 2. Results show the variability in the dispersion quality (as measured by DLS, ELS, and TEM) associated with different nanomaterials dispersions produced using different sonication conditions. As expected, data variability is governed by several factors such as type of nanomaterial, sonication time period, and whether a probe or an ultrasonic bath has been used in the protocol. The UV-vis spectrum obtained for each nanomaterial is shown in Figure 3 and Figure 4 and the DLS results are shown in Figure 5 and Figure 6.
The purpose of Table 2 is not only to show the degree of data variability but also to allow identification of an optimized dispersion protocol for a given nanomaterial dispersion. If such dispersions had been used as part of a nanotoxicological test method, then the ideal is to have a stable dispersion (preferably a magnitude of at least ± 30 mV), a small PdI indicating narrower particle size distribution (preferably with PdI of 0.2 or less), and a small mean DLS particle size, to indicate the breakup of large agglomerates. Here, Z-average is defined as the intensity based average size of the nanoparticles and PdI is a measure of the width of the overall size distribution (described above in the Introduction).
| NM | Sample code | Sonication time | Size by DLS (nm) | Polydispersity Index (PdI) | Zeta potential (mV) |
| Cerium oxide | CeO2_powder | 0 | 396±130 | 0.763±0.100 | 17.2±0.4 |
| CeO2_B_15min | 15 min | 128±4 | 0.231±0.015 | 39.2±1.0 |
| CeO2_B_30min | 30 min | 117±5 | 0.210±0.008 | 38.1±0.5 |
| CeO2_B_1h | 1 h | 95±3 | 0.209±0.012 | 46.5±0.5 |
| CeO2_B_2h | 2 h | 92±2 | 0.203±0.007 | 46.5±1.4 |
| CeO2_P_2min | 2 min | 126±7 | 0.218±0.005 | 28.8±0.7 |
| CeO2_P_6min | 6 min | 131±2 | 0.209±0.014 | 40.5±0.7 |
| CeO2_P_10min | 10 min | 122±1 | 0.184±0.014 | 44.4±1.3 |
| Zinc Oxide (hydrophilic) | ZnO_NM110 powder | 0 | 1410±120 | 0.786±0.150 | 17.1±0.5 |
| ZnO_NM110_B | 15 min | 239±2 | 0.130±0.024 | 25.4±1.0 |
| _15min |
| ZnO_NM110_B | 30 min | 251±2 | 0.166±0.020 | 21.6±0.3 |
| _30min |
| ZnO_NM110_B | 1 h | 310±8 | 0.162±0.025 | 21.0±0.2 |
| _1hr |
| ZnO_NM110_B | 2 h | 274±3 | 0.243±0.014 | 25.2±0.7 |
| _2hr |
| ZnO_NM110_P | 2 min | 377±20 | 0.267±0.025 | 21.7±0.4 |
| _2min |
| ZnO_NM110_P | 6 min | 885±70 | 0.276±0.023 | 8.6±0.6 |
| _6min |
| ZnO_NM110_P | 10 min | 1074±88 | 0.673±0.058 | 11.2±1.4 |
| _10min |
| Zinc Oxide (hydrophobic) | ZnO_NM111_ | 0 | 758±86 | 0.823±0.006 | -14.6±0.7 |
| powder |
| ZnO_NM111_ | 15 min | 384±95 | 0.399±0.074 | -17.5±1.0 |
| B_15min |
| ZnO_NM111_ | 30 min | 282±35 | 0.361±0.009 | -22.4±0.5 |
| B_30min |
| ZnO_NM111_ | 1 h | 296±18 | 0.379±0.031 | -22.8±0.5 |
| B_1hr |
| ZnO_NM111_ | 2 h | 280±54 | 0.366±0.031 | -23.7±1.0 |
| B_2hr |
| ZnO_NM111_ | 2 min | 227±9 | 0.402±0.032 | 19.8±0.8 |
| P_2min |
| ZnO_NM111_ | 6 min | 340±58 | 0.477±0.026 | -21.1±0.2 |
| P_6min |
| ZnO_NM111_ | 10 min | 370±72 | 0.626±0.065 | -21.8±0.8 |
| P_10min |
| CNT | A32_powder | 2 min | 306±5 | 0.279±0.029 | -23.7±0.5 |
| A32_B_15min | 15 min | 250±3 | 0.200±0.007 | -18.0±0.4 |
| A32_B_30min | 30 min | 255±2 | 0.282±0.036 | -20.2±1.1 |
| A32_B_1hr | 1 h | 230±3 | 0.226±0.021 | -21.7±0.5 |
| A32_B_2hr | 2 h | 267±3 | 0.337±0.019 | -20.6±0.6 |
| A32_P_2min | 2 min | 255±4 | 0.217±0.011 | -22.5±0.4 |
| A32_P_6min | 6 min | 245±9 | 0.328±0.029 | -23.6±0.8 |
| A32_P_10min | 10 min | 254±4 | 0.313±0.029 | -23.6±0.5 |
| CNT | A106_powder | 2 min | 580±18 | 0.305±0.070 | -35.9±1.0 |
| A106_B_15min | 15 min | 573±18 | 0.404±0.016 | -29.5±1.0 |
| A106_B_30min | 30 min | 479±11 | 0.363±0.013 | -28.8±1.4 |
| A106_B_1hr | 1 h | 566±22 | 0.461±0.054 | -25.0±0.7 |
| A106_B_2hr | 2 h | 477±10 | 0.311±0.027 | -26.8±0.5 |
| A106_P_2min | 2 min | 300±58 | 0.473±0.053 | -29.8±1.0 |
| A106_P_6min | 6 min | 390±10 | 0.359±0.022 | -40.7±0.5 |
| A106_P_10min | 10 min | 300±85 | 0.511±0.134 | -24.5±0.7 |
| Silver | Ag_cit | 0 | 72±50 | 0.462±0.258 | -38.7±1.3 |
| Ag_B_15min | 15 min | 25±1 | 0.489±0.008 | -39.8±2.2 |
| Ag_B_30min | 30 min | 25±1 | 0.532±0.036 | -30.7±2.8 |
| Ag_B_1hr | 1 h | 25±1 | 0.542±0.028 | -39.2±1.7 |
| Ag_B_2hr | 2 h | 28±5 | 0.387±0.015 | -35.8±1.8 |
| Ag_P_2min | 2 min | 29±1 | 0.300±0.025 | -42.0±2.9 |
| Ag_P_6min | 6 min | 26±2 | 0.263±0.017 | -40.4±1.5 |
| Ag_P_10min | 10 min | 25±2 | 0.251±0.011 | -47.3±1.4 |
Table 2. Summary of the results of NM dispersion in water. 'P' in the sample codes indicate dispersion carried out using an Ultrasonic probe fitted with a vial tweeter and 'B' in the sample code indicated dispersion carried out using an ultrasonic bath. All the measurements were taken at 0.02 mg/mL. Sonication at time 0 means a non-sonicated suspension i.e., just firm shaking and mixing without any other aid. CNTs that are completely insoluble and non-dispersible in DI water on physical shaking were sonicated for an initial 2 min in the bath sonicator and also reported.

Figure 3. UV-vis spectra of (A) CeO2, (B) ZnO NM110, and (C) ZnO NM111 dispersion in water. UV-vis spectroscopy is used to understand the suspension stability and aggregation by carefully observing the changes in the peak intensity, spectral skewness, spectral shape as well the wavelength shift in the absorption spectra. Please click here to view a larger version of this figure.

Figure 4. UV-vis spectra of (A) CNTs A106, (B) CNTs A32, and (C) Ag_citrate dispersion in water. UV-vis spectroscopy is used to understand the suspension stability and aggregation by carefully observing the changes in the peak intensity, spectral skewness, spectral shape as well the wavelength shift in the absorption spectra. Please click here to view a larger version of this figure.

Figure 5. Size distribution by intensity obtained with DLS for (A) CeO2, (B) ZnO NM110, and (C) ZnO NM111 dispersion in water. Please click here to view a larger version of this figure.

Figure 6. Size distribution by intensity obtained with DLS for (A) CNTs A106, (B) CNTs A32, and (C) Ag_citrate dispersion in water. Please click here to view a larger version of this figure.
In the case of CeO2 nanomaterial suspension, the use of sonication resulted in an overall decrease in particle size and PDI values. Without any sonication, results show a multimodal intensity distribution with a Z-average (396 ± 130 nm) and a very high PdI value of 0.763 ± 0.100 (Table 2). Furthermore, the dispersion shows a zeta potential value of 17.2 ± 0.4 mV. It should be noted that a PdI of ≥0.5 is indicative of a highly polydisperse suspension. Therefore, the sample was subjected to Disc Centrifugation, and the size distribution data obtained also confirmed a non-uniform and inhomogeneous sample (Figure 7a). Sample morphology and size analysis by TEM further confirmed that the particles in the dispersion are indeed highly polydisperse (Figure 8). Upon dispersing the powder using an ultrasonic bath for 15 min, results showed improvement in the overall dispersion quality. In particular, the overall stability (as noted by its corresponding zeta potential value) and monodispersity had improved. Increasing the sonication time to 2 h resulted in much improved stability and narrower particle size distribution (Table 2). It is clear that there is gradual improvement in dispersion quality if longer bath sonication time is used, as seen by the gradual decrease in the hydrodynamic diameter and PdI. Similar results were obtained if the dispersion procedure had been carried out using an ultrasonic probe instead. Overall, a more stable and homogenous state of agglomeration has been achieved using the probe, as confirmed by DLS and TEM data. Interestingly, ultrasonic bath proved to be a better option than the use of a probe, as a much smaller mean particle size and a much higher zeta potential value can be achieved using a bath rather than a probe. It is observed that in both sonication procedures, the TEM micrographs confirmed the presence of different primary particles to include: spheres, cubes, and polyhedrons.

Figure 7. Size distribution obtained with Disc Centrifugation for (A) CeO2_powder and (B) ZnO NM110_powder dispersion in water at 0 min. Please click here to view a larger version of this figure.

Figure 8. TEM images of the CeO2 demonstrating the impact of sonication on the sample homogeniety and stability. The scale bar is 100 nm for each sample. Please click here to view a larger version of this figure.
In the case of ZnO, two types of ZnO are used in the dispersions i.e., ZnO nanomaterials of different surface profiles, hydrophilic (NM110) and hydrophobic (NM111). Results indicate similar findings between the two types of ZnO. Both show that with no sonication, the dispersion quality indicated a large particle mean size and high polydispersity. NM110 has a Z-average of 1,410 ± 120 nm and PdI of 0.786 ± 0.150 nm; NM111 has a Z-average of 758 ± 86 nm and PdI of 0.823 ± 0.006. Size distribution data obtained for NM110 from Disc Centrifugation also confirm sample polydispersity and inhomogeneity (Figure 7b). The size and polydispersity of the sonicated NM110 appear to decrease with 15 min treatment in ultrasonic bath and reach an optimal reduction plateau at 30 min sonication time. A longer sonication time shows a general increase in particle size data, potentially due to particle re-agglomerating after being de-agglomerated initially. On the other hand, NM110 shows a homogenous and stable dispersion after 2 min of ultrasonic probe treatment. However, longer cycles of 6 min and 10 min also show an increase in particle size and PdI values, indicating re-agglomeration of the particles. TEM (Figure 9 and Figure 10) and UV-vis (Figure 3b-c) results further confirm the state of such dispersion quality. Interestingly, very similar results are observed in the case of NM111 when treated with an ultrasonic probe. Again, the systematic approach indicates that the best dispersion was achieved at 2 min, as possible re-agglomeration may be associated with corresponding 6 min and 10 min cases. When an ultrasonic bath was used instead, the dispersion particle size reached a plateau after 30 min of sonication; after that no further increase or decrease in size or polydispersity values is observed. Also, TEM micrographs obtained for the hydrophobic NM111 indicate the presence of various artifacts and other drying effects on the TEM grid (Figure 10). This shows that pre-wetting with ethanol or other organic solvents may be helpful towards the preparation of aqueous dispersions but there were challenges upon immobilizing hydrophobic nanomaterial samples on the carbon grids. Overall, if an optimal dispersion protocol is identified and if this is governed by the smallest corresponding PDI value, then this corresponds to ZnO_NM110_B1 h and ZnO_Nm111_B30 min for the hydrophilic NM110 and hydrophobic NM 111 cases, respectively.

Figure 9. TEM images of the ZnO NM110 demonstrating the impact of sonication on the sample homogeniety and stability. The scale bar is 100 nm for each sample. Please click here to view a larger version of this figure.

Figure 10. TEM images of the ZnO NM111 demonstrating the impact of sonication on the sample homogeniety and stability. The scale bar is 0.1 µm for ZnO_NM111_B_15 min, ZnO_NM111_B_1 h, and ZnO_NM111_P_2 min, and 0.2 µm for rest of the samples. Please click here to view a larger version of this figure.
In the case of the carbon nanotubes (CNTs), results show that such nanomaterials are not easily dispersible in water, in particular the dispersion protocol involves the use of physical stirring or vigorous shaking. This is true for both multi-walled carbon nanotubes (MWCNTs) used in this study. TEM micrographs in the case for both A106 and A32 dispersions carried out at 2 min and 15 min of sonication cycle are shown in Figure 11 and Figure 12, respectively. Upon increasing sonication time, results indicate breakage of CNTs, often resulting in length modifications. Such length modifications were apparent in the case of both probe and ultrasonic sonication. Results show that the A106 and A32 CNTs can be sufficiently dispersed after a 2 min treatment if an ultrasonic probe is used. Here sufficient dispersion means the critical sonication time threshold where all the carbon nanotube (CNT) bundles are open and individual tubes are separated35. Upon increasing the sonication time to 6 min or 10 min, results indicate a modification of length distribution and much higher polydispersity. Finally, the intensity distributed size data from DLS (Figure 6a-b) and the absorption spectra through UV-vis (Figure 4a-b) also confirm that CNT dispersions are very sensitive to sonication time and whether a probe or a bath has been used. Both A106 and A32 CNTs show an absorbance peak between 253 and 310 nm, which is typical of MWCNTs36. Peak intensity is known to be a good indicator of maximum achievable dispersion in a sonication-driven dispersion of MWCNTs. The UV-spectrum of both A106 and A32 indicates 2 min and 15 min of sonication cycle to be optimum for the suspension. Upon prolonged sonication, the peak broadens with lesser peak intensity as well as sample destruction indicated by the shift in the absorbance spectrum and spectral skewness (formation of peak shoulders).

Figure 11. TEM images of the CNTs A106 demonstrating the impact of sonication on the sample homogeniety and stability. The scale bar is 200 nm for each sample. Please click here to view a larger version of this figure.

Figure 12. TEM images of the CNTs A32 demonstrating the impact of sonication on the sample homogeniety and stability. The scale bar is 200 nm for each sample. Please click here to view a larger version of this figure.
Finally, to have some degree of comparisons, the data are compared to a commercially available suspension of citrate stabilized Ag NPs (nominal diameter of 10 nm, 0.02 mg/mL). Characterization data show that the dispersion is highly agglomerated and highly polydisperse. DLS data show a multimodal distribution with a hydrodynamic diameter of 72 ± 50 nm and a high PdI of 0.46 ± 0.26 (Figure 6c). Morphological analysis by TEM (Figure 13) and wide Surface Plasmon Resonance (SPR) peak (absorption at 418 nm in visible region) by UV-vis (Figure 4c) further confirm a highly polydisperse sample. Interestingly, the ultrasonic bath treatment improves the dispersion stability and PdI, but only if a sufficiently long sonication time period is used; a 2 h sonication time is needed to result in DLS particle size of 28 ± 5 nm and PdI 0.387 ± 0.015 (Table 1). However, if an ultrasonic probe is used instead, the sample homogeneity and stability remarkably improve at just 2 min sonication time, thus resulting in DLS particle size of 29 ± 1 nm, PdI of 0.300 ± 0.025, and ZP -42 ± 3 mV. This improvement in dispersion quality is also evident up to a 10 min sonication time setting, in which a DLS particle size of 25 ± 2 nm, PdI 0.251 ± 0.011, and ZP -47.3 ± 1.4 mV is observed. Here, at 10 min of sonication using vial tweeter, the PdI decreases and the ZP increases. The corresponding TEM micrographs at such respective time points also confirm improved sample homogeneity after the appropriate sonication protocols are applied. There is a rapid improvement in the sample homogeneity and dispersity of particles in TEM images. The sample at 2 min shows some agglomeration as compared to the individual particles sonicated for 10 min using the vial tweeter.

Figure 13. TEM images of the commercial Ag NPs demonstrating the impact of sonication on the sample homogeniety and stability. The scale bar is 200 nm for each sample. Please click here to view a larger version of this figure.
| High (mL) | Low (mL) |
| 1.4 | 0.2 |
| 1.2 | 0.4 |
| 1 | 0.6 |
| 0.8 | 0.8 |
| 0.6 | 1 |
| 0.4 | 1.2 |
| 0.2 | 1.4 |
| 0 | 1.6 |
Table 1. Sucrose density gradient mixing for total 1.6 mL volume. Here we mark the 8% sucrose solution as low and 24% sucrose solution as high. They are mixed in the following volumes (total volume 1.6 mL each time) and injected into the dis cone one by one until a gradient is formed.