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Method Article

Metal Corrosion and the Efficiency of Corrosion Inhibitors in Less Conductive Media

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DOI:

10.3791/57757

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November 3rd, 2018

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In This Article

Summary

The testing of processes associated with material corrosion can often be difficult especially in non-aqueous environments. Here, we present different methods for short-term and long-term testing of corrosion behavior of non-aqueous environments such as biofuels, especially those containing bioethanol.

Abstract

Material corrosion can be a limiting factor for different materials in many applications. Thus, it is necessary to better understand corrosion processes, prevent them and minimize the damages associated with them. One of the most important characteristics of corrosion processes is the corrosion rate. The measurement of corrosion rates is often very difficult or even impossible especially in less conductive, non-aqueous environments such as biofuels. Here, we present five different methods for the determination of corrosion rates and the efficiency of anti-corrosion protection in biofuels: (i) a static test, (ii) a dynamic test, (iii) a static test with a reflux cooler and electrochemical measurements (iv) in a two-electrode arrangement and (v) in a three-electrode arrangement. The static test is advantageous due to its low demands on material and instrumental equipment. The dynamic test allows for the testing of corrosion rates of metallic materials at more severe conditions. The static test with a reflux cooler allows for the testing in environments with higher viscosity (e.g., engine oils) at higher temperatures in the presence of oxidation or an inert atmosphere. The electrochemical measurements provide a more comprehensive view on corrosion processes. The presented cell geometries and arrangements (the two-electrode and three-electrode systems) make it possible to perform measurements in biofuel environments without base electrolytes that could have a negative impact on the results and load them with measurement errors. The presented methods make it possible to study the corrosion aggressiveness of an environment, the corrosion resistance of metallic materials, and the efficiency of corrosion inhibitors with representative and reproducible results. The results obtained using these methods can help to understand corrosion processes in more detail to minimize the damages caused by corrosion.

Introduction

Corrosion causes great material and economic damage around the world. It causes considerable material losses due to partial or complete material disintegration. The released particles can be understood as impurities; they can negatively change the composition of the surrounding environment or the functionality of various devices. Also, corrosion can cause negative visual changes of materials. Thus, there is a need to understand corrosion processes in more detail to develop measures to prevent corrosion and minimize its potential risks1.

Considering environmental issues and the limited fossil fuel reserves, there is a....

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Protocol

1. The Static Immersion Corrosion Test in Metal-Liquid Systems

  1. Add 100–150 mL of the tested liquid corrosion environment for testing the resistance of metallic materials or the efficiency of corrosion inhibitors (i.e., aggressive EGB contaminated with water and trace amounts of chlorides, sulfates and acetic acid) into a 250 mL bottle equipped with a hook for hanging an analyzed sample (Figure 1).
  2. Adjust the surface of the metallic samples by grinding using sandpaper (1200 mesh) and polishing under running water so that the surface is adjusted evenly. Then, degrease the sample surface thoroughly with about 25 mL of aceto....

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Results

The above mentioned methods were used to measure the corrosion data of mild steel (consisting of 0.16 wt. % of C, 0.032 wt. % of P, 0.028 wt. % of S and balance F)22 in the environment of ethanol-gasoline blends (EGBs) containing 10 and 85 vol. % of ethanol (E10 and E85), respectively. For the preparation of these EGBs, gasoline in compliance with the requirements of the EN 228 containing 57.4 vol. % of saturated hydrocarbons, 13.9 vol. % of olefins, 28.7 vol. % of.......

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Discussion

The basic principle of the dynamic test and both static tests is the evaluation of weight losses of metallic samples in metal-corrosion environment (fuel) systems depending on time until steady state is achieved (i.e., no further weight loss occurs). The corrosion rate of the metal in the corrosion environment is calculated from the weight loss and time. The advantage of the long-term static corrosion test (Step 1) is the reliability of the obtained results, the simplicity and l.......

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Disclosures

The authors have nothing to disclose.

Acknowledgements

This research was funded from the institutional support for the long-term conceptual development of the research organization (company registration number CZ60461373) provided by the Ministry of Education, Youth and Sports, the Czech Republic, the Operational Programme Prague - Competitiveness (CZ.2.16/3.1.00/24501) and "National Programme of Sustainability" (NPU I LO1613) MSMT-43760/2015).

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Materials

List of materials used in this article
NameCompanyCatalog NumberComments
sulfuric acidPenta s.r.o., Czech Republic20450-11000p.a. 96 %
CAS: 7664-93-9
http://www.pentachemicals.eu/
acetic acidPenta s.r.o., Czech Republic20000-11000p.a. 99 %
CAS: 64-19-7
http://www.pentachemicals.eu/
sodium sulphate anhydrousPenta s.r.o., Czech Republic25770-31000p.a. 99,9 %
CAS: 7757-82-6
http://www.pentachemicals.eu/
sodium chloratePenta s.r.o., Czech Republicp.a. 99,9 %
CAS: 7681-52-9
http://www.pentachemicals.eu/
demineralized water-
ethanolPenta s.r.o., Czech Republic71250-11000p.a. 99 % 
CAS: 64-17-5
http://www.pentachemicals.eu/
gasoline fractionsCeská rafinerská a.s., Kralupy nad Vltavou, Czech Republicin compliance with EN 228 (57.4 vol. % of saturated hydrocarbons, 13.9 vol. % of olefins, 28.7 vol. % of aromatic hydrocarbons, and 1 mg/kg of sulfur)
AcetonPenta s.r.o., Czech Republicpure 99 %
ToluenPenta s.r.o., Czech Republicpure 99 %
NameCompanyCatalog NumberComments
Potenciostat/Galvanostat/ZRA
Reference 600Gamry Instruments, USAhttps://www.gamry.com/
1250 Frequency Response AnalyserSolarthrone
SI 1287 Elecrtochemical InterferenceSolarthrone
NameCompanyCatalog NumberComments
Software
Framework 5.68Gamry Instruments, USAhttps://www.gamry.com/
Echem Analyst 5.68Gamry Instruments, USAhttps://www.gamry.com/
Corrware 2.5bScribnerhttp://www.scribner.com/
CView 2.5bScribnerhttp://www.scribner.com/
Zview 3.2cScribnerhttp://www.scribner.com/
MS Excel 365Microsoft
NameCompanyCatalog NumberComments
Grinder
Kompak 1031MTH (Materials Testing Hrazdil)

References

  1. Revie, R. W., Uhlig, H. H. Corrosion and corrosion control: An Introduction to corrosion science and engineering, 4th edition. , 4th edition, Wiley. Hoboken, USA. (2008).
  2. Edwards, R., Mahieu, V., Griesemann, J. -C., Larivé, J. -F., Rickeard, D. J. Well-to-wheels analysis of future automotive fuels and powertrains ....

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