1. Preparing the cassettes
- Clean front and back plates of a used Invitrogen Nupage Novex minigel cassette, or other commercial minigel cassette.
- Prepare approximately 1-3 ml of plastic epoxy and mix well according to manufacturer's instructions.
- Apply the epoxy to the inside edge of the front plate, where the two plates will come in contact when the cassette is assembled.
- Slide a piece of filter paper or cardboard through the bottom slit of the back plate when assembling the cassette to prevent excess epoxy from sealing the opening. Remove the filter paper as soon as the two plates are assembled.
- Place binder clips along the edges for a tight seal, and let the cassettes sit overnight for the epoxy to fully cure.
- Seal the slit on the bottom of the back plate with electrical tape.
2. Pouring the resolving gel
- To a 125 ml side arm flask, add the following: 2.25 ml of 4X Tris-Base Resolving gel buffer pH 8.70, 3.50 ml of 30.8% acrylamide/bisacrylamide, 3.25 ml of Type I reagent grade water (IRG-H2O) for a total volume of 9 ml.
- De-gas the solution for 10 min by attaching the side arm of the flask to a vacuum apparatus, and placing an inverted stopper on the top of the flask.
- Transfer the 9 ml of de-gassed solution to a 50 ml disposable polypropylene centrifuge tube and add 30 μl of 10% ammounium persulfate (APS) and 6 μl of N, N, N', N',-tetramethylethylenediamine (TEMED) and mix well by swirling the solution to avoid introducing bubbles.
- Immediately pour the solution into the cassette, allowing it to run down the side of the cassette to prevent any bubbles from forming between the gel plates. Fill the cassette to approximately 2 cm from the top edge of the front (shorter) plate.
- Gently add 0.5 ml of 1-butanol saturated with 1X resolving gel buffer and let the gel polymerize for 1 hour.
3. Pouring the stacking gel
- Add the following to a 125 ml side arm flask: 0.75 ml of 4X Tris-Base Stacking gel buffer pH 6.80, 0.40 ml of 30.8% acrylamide/bisacrylamide, 1.85 ml of IRG-H2O for a total volume of 3 ml.
- De-gas the solution for 10 min as described in step 2.
- While the stacking gel solution is degassing, pour off the 1-butanol saturated with 1X resolving gel buffer from the top of the resolving gel. Rinse the top of the resolving gel once with IRG-H2O. Pour off the water and use a bibulous or Whatman filter paper to absorb any remaining liquid.
- Remove 3 ml of your degassed solution and add 9 μl of 10% APS and 2 μl of TEMED and mix well.
- Quickly pour the solution in the cassette, allowing it to run down the side of the cassette until it is near the top edge of the shorter front gel plate.
- Insert a clean gel comb into the top of the gel cassette, place a binder clip on the cassette over the comb to hold it in place. Let the stacking gel polymerize for 1 hour to overnight.
4. Storing the gel
- When the gel has completely polymerized, remove the binder clips and place the cassette in a heat-sealable plastic pouch, or a re-sealable plastic bag.
- Pour 20 ml of 1X stacking gel buffer that contains 0.1% sodium azide into the pouch.
- Heat seal the pouch for 5 sec and make sure there are no leaks in the bag.
- Store the gel at 4°C.
5. Preparing the Samples
- In a thin-walled microcentrifuge tube, add up to 6.5 μl of protein sample, 7.5 μl of 2x Novex Tris-Glycine SDS sample buffer, 1 μl of 100 mM dithiothreitol (DTT) and IRG-H2O (if necessary) for a total volume of 15 μl.
- Mix the sample by vortexing, and briefly centrifuge the sample to bring contents to the bottom of the tube.
- Denature the sample at 70°C for 10 min.
6. Running the gel
- Set up the Novex gel apparatus.
- Add 200 ml of Tris-Glycine Running buffer that contains 500 μl of Nupage antioxidant to the inner chamber, and 300 ml of Tris-Glycine Running buffer to the outer chamber.
- Load the denatured protein samples (15 μl) into the wells using a gel loading pipette tip.
- Run the gel at 200 V for 60-70 min.
7. Staining the gel
- Remove the cassette from the gel apparatus and break the epoxy seal by prying the two plastic gel plates apart using a gel knife or a stiff putty knife. Carefully separate the gel from the plates, taking care to not tear the gel.
- Rinse the gel with IRG-H2O three times with gentle agitation.
- Stain the gel with Invitrogen SimplyBlue SafeStain for 1 hour with gentle agitation.
- Pour off the Staining solution and destain the gel with IRG-H2O.
8. Cleaning the cassettes
- Use a metal spatula to scrape or peel off all the epoxy on the cassettes so they can be reused again.
- Wash each of the plastic gel plates with a mild detergent solution, and rinse well with tap water followed by distilled water.
9. Representative Results
Because epoxy will form a water-tight seal, (Figure 1), the cassettes will not leak when the acrylamide solution is poured into them. In addition, the gel cassettes can be easily opened to retrieve the gel for staining, and the epoxy can be peeled off of the cassettes to allow their continued re-use. As shown in Figure 2, the gel shows clear separation of protein markers and sample bands suitable for routine protein electrophoresis.

Figure 1. Application of epoxy to seal minigel cassettes. A thin layer of epoxy is applied to the edge of one of the cassettes prior to assembly. To highlight the epoxy, it was false-colored red in this image.

Figure 2. Separation of proteins on an SDS-Tris-glycine gel poured using re-used minigel cassettes. SDS-PAGE was performed as described above. Following electrophoresis the gel was removed from the minigel cassette, stained in SimplyBlue SafeStain as per manufacturer's instructions, and photographed using transmitted white light. Lane M contains SeeBlue Plus2 pre-stained protein standards. The molecular weights of the proteins in lane M are indicated on the right side of the gel in kilodaltons (kDa). The other lanes show proteins from a cleared lysate from bacteria expressing a glutathione-S-transferase (GST)-tagged protein. The proteins shown are those washed from the glutathione beads prior to elution of the GST-tagged protein.