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JoVE Journal
Engineering
Quantitative Analysis of Vacuum Induction Melting by Laser-induced Breakdown Spectroscopy
Quantitative Analysis of Vacuum Induction Melting by Laser-induced Breakdown Spectroscopy
JoVE Journal
Engineering
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JoVE Journal Engineering
Quantitative Analysis of Vacuum Induction Melting by Laser-induced Breakdown Spectroscopy

Quantitative Analysis of Vacuum Induction Melting by Laser-induced Breakdown Spectroscopy

Full Text
7,716 Views
03:49 min
June 10, 2019

DOI: 10.3791/57903-v

Tianzhuo Zhao1,2,3, Xin Li1,2, Qixiu Zhong1,2, Hong Xiao1,3, Shuzhen Nie1,3, Fuqiang Lian1,3, Sining Sun4, Zhongwei Fan1,2,3

1The Academy of Opto-electronics,Chinese Academy of Sciences, 2University of Chinese Academy of Sciences, 3National Engineering Research Center for DPSSL, 4Beijing GK Laser Technology Co., Ltd.

Overview

This study demonstrates the use of laser-induced breakdown spectroscopy (LIBS) for real-time analysis of molten alloys during vacuum induction melting. The technology allows for the monitoring of both main and trace elements, enhancing the quality of alloy production.

Key Study Components

Area of Science

  • Materials Science
  • Metallurgy
  • Analytical Chemistry

Background

  • Vacuum induction melting is a common method for alloy refining.
  • Real-time monitoring of molten materials can improve production quality.
  • LIBS offers fast and long-distance analysis capabilities.
  • This technology is suitable for industrial applications.

Purpose of Study

  • To implement online monitoring of molten alloy components.
  • To analyze the main and trace elements in real-time.
  • To enhance the quality of alloy production through effective monitoring.

Methods Used

  • Laser-induced breakdown spectroscopy (LIBS) for analysis.
  • Real-time data collection during the melting process.
  • Application in vacuum induction smelting furnaces.
  • Comparison of analysis results to improve production standards.

Main Results

  • Successful real-time analysis of molten alloy components.
  • Identification of both main and trace elements.
  • Improved production quality through continuous monitoring.
  • Demonstration of LIBS as an effective industrial tool.

Conclusions

  • LIBS is a viable method for online ingredient analysis.
  • Real-time monitoring can significantly enhance alloy refining processes.
  • This technology can be integrated into industrial applications for better quality control.

Frequently Asked Questions

What is laser-induced breakdown spectroscopy (LIBS)?
LIBS is an analytical technique that uses a laser to vaporize a small amount of material, allowing for the analysis of its elemental composition.
How does LIBS improve alloy production?
By providing real-time analysis of molten alloys, LIBS helps in monitoring and adjusting the composition, leading to higher quality products.
What are the advantages of using LIBS in industrial applications?
LIBS offers fast analysis, the ability to analyze at a distance, and real-time monitoring capabilities, making it ideal for industrial processes.
Can LIBS analyze both main and trace elements?
Yes, LIBS is capable of detecting both main and trace elements in molten alloys.
Is vacuum induction melting a common method for alloy refining?
Yes, vacuum induction melting is one of the most popular methods used for refining alloys in industrial settings.

During vacuum induction melting, laser-induced breakdown spectroscopy is used to perform real-time quantitative analysis of the main-ingredient elements of a molten alloy.

We have realized industrial online monitoring of the molten alloys component by laser-induced breakdown spectroscopy. By this technology, main and trace elements of the molten alloys can be analyzed in realtime. A vacuum induction smelting furnace can smelt for alloy refining, and this is the most popular method for refining alloys.

Analysis of the molten material components during the course of industrial processes can effectively improve the production quality. LIBS has the advantages of fast and long-distance analysis. It is a good method to realize online ingredient analysis for industrial application.

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