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Chemistry
Designed for Molecular Recycling: A Lignin-Derived Semi-aromatic Biobased Polymer
Designed for Molecular Recycling: A Lignin-Derived Semi-aromatic Biobased Polymer
JoVE Journal
Chemistry
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JoVE Journal Chemistry
Designed for Molecular Recycling: A Lignin-Derived Semi-aromatic Biobased Polymer

Designed for Molecular Recycling: A Lignin-Derived Semi-aromatic Biobased Polymer

Full Text
3,856 Views
10:22 min
November 30, 2020

DOI: 10.3791/61975-v

Dennis Molendijk1, Koen van Beurden1, Jack van Schijndel1

1Research Group Green Chemistry,Avans University of Applied Science

An example of a closed-loop approach towards a circular materials economy is described here. A whole sustainable cycle is presented where biobased semi-aromatic polyesters are designed by polymerization, depolymerization, and then re-polymerized with only slight changes in their yields or final properties.

Throughout the synthesis described in this paper provides a way to produce a new polymeric material specifically designed for molecular recycling, which is a way of chemical recycling. The depolarization and repolarization of the foreign material poly-S creates a fully sustainable cycle, which is a proof of concept for the future of polymers. The polymer waste of the world accumulates.

For instance in the ocean, as the plastic soup, which could be prevented by introducing molecularly recyclable polymers. The polymer presented is an example of a polymeric material designed for molecular recycling. This in our opinion, should be implemented in other materials to prevent accumulation in nature.

Green Knoevenagel reaction and subsequent steps have been designed for and by our undergraduated students. So certain robustness is already implemented in these reaction steps. The COVID-19 pandemic creates a situation where online learning becomes more important than ever.

Visualization of these experiments helps us and others to deepen practical chemical education. Begin by adding 20.81 grams of malonic acid and 36.4 grams of syringaldehyde to a 215 milliliter round bottom flask. Dissolve both constituents in 20 milliliters of ethyl acetate and add 719 milligrams of ammonia bicarbonate to the flask.

Mix and distill the solvent with a water bath. Keep the reaction mixture at 90 degrees Celsius for two hours in the open flask without stirring for complete conversion to sinapinic acid. In the work-up of the sinapinic acid product, dissolve the residue in 100 milliliters of a saturated aqueous sodium bicarbonate solution, then transfer the solution to a beaker, and acidify it to a pH two.

Using six molar hydrogen chloride, separate the resulting residue by vacuum filtration and wash it with demineralized water. Charge a 450 milliliters flask with 33.6 grams sinapinic acid. Dissolve the sinapinic acid in 300 milliliters of two molar sodium hydroxide solution, and add 1.5 grams of nickel slurry before fitting the flask to the operators.

Pressurize the reactor with three bar of hydrogen gas and mechanically shake the reaction at 80 degrees Celsius for three hours. Cool the reactor to room temperature and depressurize slowly. Recover most of the nickel catalyst with a magnet, then filter the solution.

Acidify the solution with four molar hydrogen chloride solution to a pH of two, then perform an extraction with ethyl acetate. Remove the solvent under reduced pressure after drying over magnesium sulfate and dry the dihydrosinapinic acid at 60 degrees Celsius in a vacuum oven. Add 22.6 grams dihydrosinapinic acid to a 250 milliliter round bottom flask.

Followed by 14.2 milliliters of acetic anhydride and 0.82 grams of sodium acetate. Heat the solution to 90 degrees Celsius while stirring for one hour for complete conversion of dihydrosinapinic acid to 4-Acetoxy-dihydrosinapinic acid, and it's acetylated oligomers. Dissolve the solid in 25 milliliters of acetone precipitated into 250 milliliters of 0.1 molar hydrogen chloride, then filtered on the vacuum.

Add the monomers 20.8 grams of 4-Acetoxy-dihydrosinapinic acid and prepolymer to a 100 milliliter round bottom flask. Then add 400 milligrams of finely powdered sodium hydroxide, heat the reaction mixture for three hours at a set temperature of 140 degrees Celsius in the open flask while staring at 100 RPM. Set up a solvent assisted polymerization by adding 180 milligrams of zinc two acetate and 25.0 milliliters of 1, 2-xylene to the flask, then raise the set temperature to 160 degrees Celsius.

Reflux the mixture at 144 degrees Celsius for three hours with constant water and acetic acid removal using Dean-Stark head. Cool the reaction mixture down and remove the 1, 2-xylene by applying a vacuum. Raise the temperature to 240 degrees Celsius during the final stage of the polymerization and apply a high vacuum for 30 minutes.

Cool the polymer poly-S to room temperature and wash it with methanol to eliminate dihydrogen sinapinic acid and prepolymers. The obtained product should be a light brown solid. Finally grind and serve the poly-S into particles smaller than 180 micrometres to measure hydrolytic degradation.

Load several test tubes with 20 milligrams of poly-S and add one milliliter of one molar sodium hydroxide solution. Incubate the tubes at three different temperatures with an agitation of 500 RPM. Neutralize the test tubes at regular time intervals with one milliliter of 0.5 molar sulfuric acid, and add two milliliters of methanol after cooling.

Filter all samples using 0.45 micro meter PTFE syringe filters and inject 20 microliters into HPLC using an auto sampler. Monitor the absorbance at 254 nanometers and calculate the concentrations from a calibration curve of known dihydrosinapinic acid standard solutions. Sinapinic acid was synthesized in high purity and a greater than 95%yield from syringaldehyde using the Green Knoevenagel Condensation, the proposed mechanism of the step growth polymerization of 4-Acetoxy-dihydrosinapinic acid is shown here.

Hydrogen one and MR measurements were taken during the polymerization process. When poly-S was hydrolyzed in sodium hydroxide, the molecularly recyclable polyester yielded the starting material dihydrosinapinic acid in less than 10 minutes. As confirmed by HBLC melting point analysis and hydrogen one and MR.Extended reaction times did not increase the yield.

The thermal grams and GPC analysis of poly-S 1.0 and their successive generations poly-S 2.0 and polyester 3.0 after forced amorphicity with a tactic polystyrene are shown here. DSC analysis of poly-S shows a glass transition signal at 113 degrees Celsius and endothermic melting signal at 281 degrees Celsius. The polymers from re-polymerized sinapinic acid three eight poly-S 2.0 up and poly-H 3.0 exhibit similar thermal properties.

Poly-S is a semi crystalline polymeric material because glass transition temperatures and melting signals are present in the thermograms of poly-S and their successive generations. GPC analysis after forced amorphicity with a tactic polystyrene displays a constant length of polymeric material throughout the different generations. While attempting the Green Knoevenagel reaction, please keep in mind that a correct temperature is used.

A slightly higher temperature can lead to different site reactions. We have explored an example of a molecularly recyclable polymer. Closely related building blocks can follow the same procedure, or while maintaining thermal and mechanical properties.

This method can be used in organic catalysis by demonstrating of the catalytic intermediates, as well in the still unexplored area of molecular recycling.

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